Process Engineer Job Terre Haute area,Indiana USA,Engineering

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable aluminum solutions provider. Driven by our purpose of shaping a sustainable world together, we work alongside our customers to provide innovative solutions to the aerospace, automotive, beverage packaging and specialty markets. Headquartered in Atlanta, Georgia, Novelis has approximately 13,000 employees in 32 operating facilities on 4 continents.

Responsibilities

Implement and practice good safe working practices, through compliance with all federal, state, local and Novelis programs, procedures, and regulations
Support the plants EHS processes by actively participating in the plants PSEA Audits
Validate the conditions of the mill gauge system through routine checks
Compile reports to trend mill gauge data and make system adjustment requests as necessary
Ensure the Quality Management System (QMS) is established, implemented and maintained
Ensure that critical gauge calibration procedures and records are established, implemented, and maintained
Maintain the integrity of QMS documentation for auditing
Support and train in Lean/Six Sigma/Belt initiatives to remove variability and reduce cost to improve quality and reduce the cost of manufacturing operations
Facilitate corrective actions within the manufacturing operation and validate efficiency
Maintain and update FMEA, Control Plans, MOC, quality plans and controls
Investigate customer complaint issues and identify root cause
Analyze and report data on manufacturing performance
Communicate scorecard ratings to metal suppliers
Provide feedback to operators on the quality rejects, claims and recovery through communications and/or quality alerts
Document defects and analyze root causes for scrap and major sources of waste on the line
Provide leadership and guidance to ensure technical activities related to PCT improvement are supported
Lead efforts on analysis of throughput performance, recovery, quality, and downtime
Serve as primary liaison between suppliers in reporting/handling incoming metal quality issues/complaints
Develop, optimize, maintain, and supply product routing pass schedules to Production Control for existing and new products
Make supplier and customer visits when necessary
Coordinate trials and development activities with Production Control and PCT
Adhere to and support company quality, environmental, health & safety, and certification standards, including ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, IATF 16949:2016, and ASI Certifications, where applicable

Qualifications

B.S. in Engineering, Science or Applied Statistics
3 – 5 years in an engineering / manufacturing related field or equivalent
Expert level in Excel and Minitab
Knowledge of Microsoft SQL databases
Python language programming
Fluent in Microsoft Office with strong PowerPoint skills
Statistical knowledge and experience with Statistical Software such as Minitab
Exposure to databases and queriable functions
Aluminum Rolling Theory and Practice
Understanding supplier relationships and communication
Ability to define problems, collect data, establish facts, and draw valid conclusions
Experience with PPAP, Control Plans, FMEA’s, and 8D problem solving techniques

Preferred Qualifications

B.S. in Metallurgical Engineering or Related Engineering field
Knowledge of IBA (SCADA)
Background in Aluminum manufacturing

Please note that we are unable to provide visa sponsorship for this position. Candidates must be legally authorized to work in the United States without the need for current or future sponsorship.

What We Offer

Medical, dental and vision insurance
Health savings accounts – Company Funded Health Savings Account (HSA) and Health Reimbursement Account (HRA)
Company-paid basic life insurance and Additional voluntary life coverage
Paid vacation and competitive personal time off
401(k) savings plan with company match
Retirement savings plans – medical and prescription drug coverage through private exchange
Employee assistance programs – available 24/7 to you and your family
Wellness and Work Life Support - career development and educational assistance

Location Profile

Novelis’ Terre Haute facility is located in the…