Retort Operator - Mid Shift - Packaging

General

Purpose:

Operates the Retorts and all related functions.

• Ensures all systems i.e. pumps, power, charts, steam, retorts, etc., are functioning correctly prior to startup.
• Monitors all charts, meters, gauges, thermometers, chlorine, ozone checks, and related equipment during processing.
• Aids Retort Assistant when necessary.
• Follows the Filed Operating Process at all times.
• Isolates product when a deviation or hold from Filed Operating Process occurs, and informs management and QC.
• Manipulates retorting systems manually, such as valves, when automatic systems fail.
• Monitors temperature of Hydrocooler pasteurizer, clears jars from Hydrocooler exit and surge table during hot fill production.
• Reports maintenance issues as they occur and submits work orders when necessary.
• Notifies Supervisor of any mechanical or process malfunctions as they occur.
• Maintains control and segregation of product with deviations and holds.
• Sanitizes loaders/unloaders, conveyor systems, floors, etc., during changeovers.
• Runs water ballasts in the retorts during hot fill production to ensure that retort issues are caught before product processing begins.
• Monitors Cooling Tower pumps
• Operates loaders, unloaders, and shuttle car functions when necessary.
• Utilize scanners or thin client units to make SAP transaction for the purpose of maintain accurate inventory levels and ensuring reliable product traceability.
• Assist Maintenance personnel when a Retort is down by performing test runs with water ballasts to ensure Retort is back on line as soon as possible.
• Follows all DFA Good Manufacturing Practices (GMPs) and work in a manner consistent with all corporate, regulatory quality, and sanitation requirements.
• Performs items on Master Sanitation lists when production is not running and when running Hot Fill.
• Handles cleaning chemicals in a safe manner utilizing safety equipment such as gloves, eyewear, etc.

• Maintain safe environment and perform other duties in a safe manner at all times.
• Assist in training new operator.
• Ability to function in a team based structure and positively contribute to team based efforts.

• Other duties as assigned by supervisor.

• High School Diploma or General Education Degree (GED)
• Basic computer skills
• Ability to add, subtract, multiply and divide using whole numbers, common fractions and decimals.
• Ability to compute rate, ratio and percentage.
• Perform necessary routine cleaning and preventive maintenance
• Knowledge with machines, tools, equipment and Lock Out/Tag Out.
• Effective Communication - Verbal & Written