Production Chemist

POSITION DESCRIPTION Production Chemist — Explosives Manufacturing Job Title

Production Chemist

Production

Head of Production

Ballinger, TX

Occasional (≤10%), including customer, subcontractor, and government-site visits

The QA/QC Explosives Chemist performs in-process and finished-product chemical analysis on production explosives to verify that chemical composition conforms to approved specifications, customer requirements, and applicable regulatory standards. Beyond routine testing, the chemist serves as a technical resource for troubleshooting mixing and processing issues, providing chemistry input on new facility equipment layout and process design, and supporting environmental compliance. This role requires the ability to work safely and methodically with energetic and reactive materials in a highly regulated manufacturing environment.

• Collect and prepare representative in-process and finished-product samples following established sampling protocols.

• Perform quantitative and qualitative analysis to confirm chemical composition, concentration, and conformance to specification (e.g., chromatography, spectroscopy, density, moisture content, particle size, viscosity, and thermal characterization).

• Compare results against specification limits, release conforming product, and quarantine/hold non-conforming material.

• Generate Certificates of Analysis (COA) and maintain accurate, audit-ready batch and test records.

• Operate, calibrate, and maintain laboratory instrumentation; ensure measurement traceability and instrument qualification.

• Work with contractors and SMEs to develop RDX, HMX, and LAP processes and future facilities at CMG.

• Investigate out-of-specification results and process deviations using structured root-cause analysis.

• Work with production to diagnose mixing and processing issues (e.g., composition variance, blend uniformity, emulsion/matrix stability, moisture or temperature effects, raw-material variability).

• Recommend and help verify corrective and preventive actions (CAPA); support reprocessing or disposition decisions.

• Support method development, validation, and transfer for new or revised products and processes.

• Provide chemistry and materials-compatibility input on new equipment selection, equipment layout, and process flow for safe, efficient, and compliant production.

• Review proposed process changes (Management of Change) for impact on product quality, material compatibility, and analytical capability.

• Support commissioning, qualification, and startup of new processing and laboratory equipment.

• Support waste characterization, sampling, and monitoring programs, and assist with environmental reporting.

• Provide analytical data and technical input for permitting, recordkeeping, and compliance with applicable air, water, and waste regulations.

• Help ensure laboratory and production practices align with the facility's quality system and regulatory obligations.

• Maintain laboratory documentation in accordance with the quality management system (e.g., ISO 9001; ISO/IEC 17025 where applicable).

• Participate in internal/external audits, specification reviews, and continuous-improvement initiatives.

• Strictly follow all site safety procedures for handling energetic and hazardous materials, including Process Safety Management practices, lockout/tagout, and required PPE.

• Promptly report hazards, near-misses, and incidents.

• Education: Bachelor's degree in Chemistry, Chemical Engineering, or a closely related…