Automation Engineer Senior, DeltaV​/Rockwell PLCs​/GMP JP

Job Title:

Automation Engineer Senior, DeltaV/Rockwell PLCs/GMP - (JP15196)

Location:

Thousand Oaks, CA.

Employment Type:

Contract | Business Unit:
Advanced Technology and Automation | Duration: 3 years | Posting Date: 05/13/24 | Pay Rate: $42 - $52/hour W2 with benefits

Shift/

Schedule:

Monday - Friday 8am - 5:00pm
Must be willing to be on call – After hours support once every 4 weeks (Manufacturing calls that come in, resolve any issues that come up). 1 call per week that their own (call is 2 hours)

3 Key Consulting is hiring a Senior Engineer for a consulting engagement with our direct client, a leading global biopharmaceutical company.

External Automation Engineer based in Thousand Oaks, California to augment our MCS F&E Automation team. This role will support ongoing biological processes by updating, maintaining, and improving DeltaV automation systems, and providing critical site support. The successful candidate must exhibit sound analytical thinking and problem‑solving skills, exemplary communication and collaboration, and operational excellence. A proven ability to work in cross‑functional teams is critical for this role.

• Degree in Electrical Engineering, Computer Science, Chemical Engineering, or Biotech Engineering.
• Extensive understanding and background in programming, design, installation and lifecycle management of manufacturing process controls, automation and field instrumentation technologies.
• Demonstrated hands‑on experience in developing process control strategies for New Product Introduction and New Technology Deployment for Clinical and Commercial Drug Substance Plant Operations.
• Direct knowledge of Automation design, experience in process control engineering and troubleshooting with GMP biopharmaceutical production facility equipment/systems such as media, harvest, bioreactors, chromatography, vial filtration, and ultrafiltration/diafiltration, and integrating various OEM automation software.
• Demonstrated experience with continuous improvements resulting in enhanced safety, system reliability, and productivity (e.g., cycle times, and reduced plant utilities usage) related to Drug Substance Plant Operations.
• 5+ years’ combined experience with the following:
  
  • Emerson Delta‑V DCS system
  
  • Rockwell Automation SCADA and PLC Platform
  
  • Electronic Batch Reporting Systems Design and implementation experience
  
  • Process Control Network design including network segregation
  
  • Process Control Systems:
  Virtual Infrastructure design and implementation and ability to perform advanced troubleshooting activities with IS
  
  • System Integration using OPC, Foundation Fieldbus, Profibus, and Device Net technologies
  
  • Compliance and regulatory requirements such as 21 CFR Part 11, ASTM 2500, S88, S95 and GAMP
• Experience in Capital Project Lifecycle Management:
  Conceptual Design, Scope and cost estimate development, business case development, detailed design, engineering and validation documentation and project execution.
• The ideal individual must be a self‑directed team player ready to mentor and develop engineering staff and embrace a team‑based culture that relies on collaboration for effective decision‑making.
• Strong leadership, technical writing, and communication/presentation skills. Ability to perform independently, self‑motivated, organized, able to multi‑task in project environments, and skilled in communication, facilitation, and collaboration.

Supplement additional workload on team.

• Working knowledge of Delta V, Rockwell PLCs, automation comm protocols.
• Working experience with GMP manufacturing.
• Strong communication/collaboration skills with broad audience.
• Pharma experience and or Chemical Engineering knowledge – preferred.

• Develop and maintain process control automation solutions utilizing DeltaV Distributed Control System (DCS), Rockwell Programmable Logic Controllers (PLC), Human Machine Interfaces (HMI) and Supervisory Control and Data Acquisition systems (SCADA).
• Lead and support functional area projects focused on improving process equipment/utilities/facilities – to large/sophisticated capital projects to…