Manufacturing Engineer II

Manufacturing Engineer II

Broadata Communications, Inc. (BCI) – Torrance, CA

On-site

Broadata Communications, Inc. (BCI) is a privately held California-based corporation. BCI is a leading and innovative company specializing in the development of market-driven products for the transmission of digital multimedia (video, audio, and data) over fiber. Our clients are world leaders in their industries, spanning entertainment, broadcast, medical, professional audio/video, house of worship, education, government, military, and transportation sectors. We are ISO 13485 and ISO 9001 certified, with a strong commitment to quality, innovation, and continuous improvement.

We are looking for a talented and motivated individual as a Manufacturing Engineer II for Video and Audio systems. The right candidate will have the opportunity to be a contributor in ensuring the quality of our Pro AV products. The Manufacturing Engineer II will collaborate with Engineering, Quality, and Production Departments to ensure overall integrity and adherence to product specifications prior to product release and/or shipment.

This position requires ownership of internal implementation of processes and procedures, training, and documentation creation.

This is an excellent opportunity for a detail-driven professional who thrives in a high-tech manufacturing environment and values teamwork, accountability, and continuous improvement. This critical, hands-on role is based in Torrance, CA. We offer a fast-paced, high impact and stimulating work environment with opportunities for professional growth and development within BCI. Veterans welcome! This is a hands‑on position. This is NOT a remote or hybrid position.

Process Development & Validation

• Design, develop, and document manufacturing processes for cable assemblies, fiber optic components, PCBAs, and AV connectivity hardware.
• Lead Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) activities for new and modified manufacturing equipment and processes.
• Define and execute process validation protocols in compliance with ISO 13485 / Class I medical device.
• Conduct and document Measurement System Analysis (MSA) studies including Gage R&R, linearity, and bias assessments to confirm measurement system adequacy.

New Product Introduction (NPI)

• Drive NPI activities from concept through production readiness, including process development, tooling qualification, and manufacturing feasibility review.
• Conduct First Article Inspections (FAI) to verify that new and revised products meet engineering drawings, specifications, and customer requirements.
• Collaborate with Engineering and Quality to complete Design for Manufacturability (DFM) reviews during the product development phase.
• Develop and maintain Manufacturing Process Instructions (MPIs), work instructions, traveler documents, and assembly aids for new product launches.

Tooling & Equipment Qualification

• Define tooling requirements, evaluate vendor-supplied tooling, and manage qualification and ongoing maintenance of manufacturing tools and fixtures.
• Create and execute tool validation plans; maintain documentation in the QMS (QT9) in accordance with change control procedures.
• Coordinate equipment calibration programs with facilities and production, ensuring measuring and test equipment is maintained to applicable standards.

Supplier Quality & Visits

• Conduct on-site supplier visits and process audits to evaluate manufacturing capabilities, quality systems, and compliance with BCI and regulatory requirements.
• Participate in supplier qualification activities including capability assessments and initial sample evaluations.
• Work with the Supplier Quality team to resolve nonconformances, drive corrective actions (SCAR/CAPA), and support supplier development initiatives.

Lean Manufacturing & 5S

• Champion 5S (Sort, Set in Order, Shine, Standardize, Sustain) implementation and ongoing sustainment across manufacturing and warehouse areas.
• Conduct regular 5S audits, document findings, and drive corrective actions to maintain a safe, organized, and efficient work environment.
• Identify and eliminate the eight wastes through value stream mapping, time studies, and direct observation of production workflows.
• Develop standard work documentation and visual management systems to support sustained Lean practices on the production floor.
• Train and coach production staff on Lean principles, 5S expectations, and waste identification to build a culture of continuous improvement.

Kaizen & Continuous Improvement

• Plan, facilitate, and lead Kaizen events targeting cycle time reduction, yield improvement, scrap reduction, and ergonomic enhancement in manufacturing operations.
• Develop Kaizen event charters, coordinate cross-functional teams, and drive implementation of approved countermeasures through to closure.
• Track and report Kaizen event outcomes and post-event metrics to quantify savings and verify sustained…