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Senior Tooling Engineer

Job in Torrance, Los Angeles County, California, 90501, USA
Listing for: Rethink recruit
Full Time position
Listed on 2026-08-05
Job specializations:
  • Engineering
    Manufacturing Engineer, Product Engineer, Quality Engineering, Mechanical Engineer
Salary/Wage Range or Industry Benchmark: 140000 - 230000 USD Yearly USD 140000.00 230000.00 YEAR
Job Description & How to Apply Below

Senior Tooling Engineer Opportunity

Castelion is bringing a new approach to defense development and production: short, iterative design cycles, rapid testing in development, and modern commercial manufacturing strategies for production  company is designing, building, and testing next-generation long-range strike weapons systems to give America and its allies a definitive edge and deter future conflicts.

Job Responsibilities
  • Design and develop complex tooling systems including jigs, fixtures, molds, dies, and assembly tools for aerospace manufacturing processes
  • Create detailed tool designs in CAD and perform tolerance stack-up analysis and FEA to validate designs for durability and precision
  • Lead tooling projects from concept through production: requirements gathering, design reviews, prototyping, validation, and on-time delivery within budget
  • Collaborate with manufacturing and production teams to improve tooling efficiency, reduce cycle times, and enhance product quality
  • Ensure all tooling designs comply with aerospace industry standards such as AS9100 and NADCAP, and implement DFM principles to minimize defects and ensure repeatability
  • Partner with supply chain teams to select appropriate materials, coatings, and manufacturing methods for tooling
  • Coordinate with production teams to troubleshoot tooling issues and drive corrective actions
  • Support quality assurance teams in developing inspection criteria and validating tooling performance
  • Mentor and provide technical guidance to junior tooling engineers and technicians
Qualifications
  • 5+ years of experience in tooling design and development
  • Bachelor's degree in Mechanical, Electrical, or Manufacturing Engineering or a related field
  • Experience with CAD-based tool design, tolerance stack-up analysis, and FEA for tooling validation
  • U.S. citizenship or permanent resident status required (ITAR)
Preferred Qualifications
  • Proven record supporting NPI, pilot runs, and transition to production with robust, scalable manufacturing systems
  • Experience troubleshooting complex build issues and driving corrective actions to closure
  • Background working in regulated or defense environments
  • Experience interfacing with design, systems, test, and supplier teams on manufacturability and production readiness
Compensation and Benefits

Base Salary: $140,000 - $230,000, depending on experience, plus long-term stock incentives for all employees.

Benefits include comprehensive medical, vision, and dental insurance, and four weeks of paid time off per year.

Position Requirements
10+ Years work experience
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