CNC Applications Engineer - Supporting 2nd Shift

Job Title: CNC Applications Engineer

Location: Troy, AL
Department: CNC Fabrication Operations
Reports To: Manufacturing Engineering Manager

Position Summary

We are seeking an experienced CNC Applications Engineer to support advanced manufacturing operations through CNC programming, process development, and machining optimization. The ideal candidate will possess extensive knowledge of cutting tools, multi-axis machining, CAD/CAM programming, and CNC machine controls. This role is responsible for developing efficient machining processes, improving productivity, supporting new product development, and providing technical expertise across a variety of CNC platforms.

Key Responsibilities

• Develop and optimize CNC programs for multi-axis machining centers, including:
  • Vertical and horizontal machining centers
  • 5-axis milling machines
  • Mill-turn centers
  • Swiss-type lathes
  • Multi-spindle turning machines
• Create and maintain CNC programs using Mastercam and CAD-generated models.
• Troubleshoot machining processes, tooling issues, machine performance, and program-related challenges.
• Perform machine run-offs, prove-out programs, and validate manufacturing processes.
• Develop tooling strategies and setup documentation for machinists and operators.
• Identify and implement process improvements to increase machine productivity, quality, and throughput.
• Support manufacturing process development for new and existing products.
• Provide Design for Manufacturability (DFM) input during new product development activities.
• Collaborate with engineering, quality, operations, and production teams to resolve technical issues and improve manufacturing performance.
• Lead process improvement initiatives focused on cost reduction, quality enhancement, and cycle time optimization.
• Evaluate cutting tools, equipment, fixtures, and manufacturing technologies to improve operational efficiency.
• Work closely with equipment suppliers, tooling vendors, and material providers to implement best practices.
• Support quality control initiatives and root cause investigations.

Required Qualifications

• Bachelor's degree in Engineering, Manufacturing Engineering, Mechanical Engineering, or a related technical discipline; equivalent experience may be considered.
• Minimum 5 years of hands-on CNC programming experience in a manufacturing environment.
• Strong experience with:
  • 5-axis milling operations
  • Multi-axis turning and Swiss machining
  • CNC setup and operation
  • Cutting tool selection and optimization
• Proficiency with CAD/CAM software, preferably Mastercam.
• Strong understanding of G-code and macro programming.
• Experience troubleshooting CNC machining processes and improving productivity.
• Working knowledge of various CNC machine controls and machining platforms.
• Ability to read and interpret engineering drawings, GD&T, and manufacturing specifications.
• Strong analytical, problem-solving, and project management skills.

Preferred Qualifications

• Bachelor's degree in Engineering or related technical field.
• Experience with Solid Works.
• Knowledge of FANUC controls, robotics, and PLC systems.
• Lean Manufacturing experience.
• Six Sigma methodology knowledge and application.
• Kaizen event participation and facilitation experience.
• 5S implementation experience.
• Exposure to new product introduction (NPI) and DFM reviews.

Key Competencies

• CNC Programming & Process Development
• Multi-Axis Machining Expertise
• CAD/CAM Programming
• Manufacturing Process Optimization
• Lean Manufacturing & Continuous Improvement
• Root Cause Analysis & Troubleshooting
• Project Leadership
• Technical Communication
• Cross-Functional Collaboration
• Quality & Productivity Improvement