Industrial Engineer; Humanoid Robotics

Schaeffler is a dynamic global technology company and its success has been a result of its entrepreneurial spirit and long history of private ownership. Does that sound interesting to you? As a partner to all of the major automobile manufacturers, as well as key players in the aerospace and industrial sectors, we offer you many development opportunities.

Join our humanoid robotics team to innovate advanced robots, collaborate with experts, enhance your skills, and create transformative technologies that help shape the future of human-robot interaction.

• Responsible for planning and optimizing production systems by applying systematic approaches to boost productivity and profitability. Ensure the continuous improvement of operations across the value stream.
• Plan, analyze and optimize the production system.
• Create and maintain IE master data (e.g. Routing, BOM, Work center).
• Manufacturing Method Optimization:
  Analyze and refine the fabrication processes for high-tolerance humanoid actuator components (housings, rotors, and custom shafts).
• Precision Assembly Design:
  Develop and implement optimized assembly workflows for complex gearboxes. You will focus on minimizing stack-up errors and ensuring repeatable torque-density performance in planetary and strain wave sets.
• Advanced DFM/DFA:
  Lead Design for Manufacturing (DFM) and Design for Assembly (DFA) initiatives. You will work directly with the R&D team to influence gear profiles and component geometry to reduce cycle times and costs.
• Coordinate cross-functional projects across the entire value stream related to process improvements, change management and product launches.
• Evaluate production KPIs for continuous improvement and to guide decision‑making (e.g. OEE, TEEP, etc.).
• Perform product cost calculations.
• Implement workplace design through time and motion studies (e.g. MTM, REFA).
• Plan and manage capacity and investment planning.
• Create and maintain P‑FMEA.

• Bachelor’s degree in Industrial Engineering or a closely related field.
• Minimum of 3+ years of experience in industrial or manufacturing engineering, with preference for candidates from the robotics, aerospace, or automotive drivetrain industries.
• In-depth knowledge of Planetary Gears and Strain Wave Gears (Harmonic Drives), including the specific challenges involved in their assembly.
• Demonstrated success in simplifying manufacturing processes and reducing complexity through design interventions at early development stages (DFM/DFA).
• Skilled in Geometric Dimensioning and Tolerancing (GD&T)
• Experience using high‑precision metrology tools.
• Proficient in CAD software such as Solid Works and Siemens NX.
• Experienced with manufacturing simulation tools including Any Logic, Arena, Flex Sim, or PCM.
• Practical experience with automated assembly systems and integration of robotic workcells.
• Familiarity with specialized coatings and heat‑treatment processes used in high‑wear gear components.
• Lean Six Sigma Green Belt or Black Belt certification a plus
• Must have legal authorization to work in the United States. (
  
  Note:
  
  This position does not provide visa sponsorship or support.)
• Life insurance and 401k eligible with up to 6% company match
• Eligible for annual bonus & merit‑based salary increases
• Regular employee appreciation and company events

Works on all aspects of the Schaeffler Production System (across all stages of the value chain, including warehousing and transportation processes, workflows, machines and production processes). Different from Production Technology Engineer who is responsible for the operating efficiency of assigned production technology, i.e. focusing on one or specifically defined technologies utilized in production. Different from Production Maintenance Engineer, who is responsible for the operational availability of assigned production technology, with different technologies and processes.

As a global company with employees around the world, it is important to us that we treat each other with respect and value all ideas and perspectives. By appreciating our differences, we inspire creativity and drive innovation. In this way, we contribute to sustainable value creation for our stakeholders and society as a whole. Together, we advance how the world moves.

Exciting assignments and outstanding development opportunities await you because we impact the future with innovation. We look forward to your application.

Nearest Major Market: Troy
Nearest Secondary Market: Detroit
Job Segment: Six Sigma Black Belt, Industrial Engineer, Lean Six Sigma, Six Sigma, Manufacturing Engineer, Management, Engineering