Hone Operator

Job Summary

Hone Operator

Department:
Plant

Reports To:

Manager Plant Operations / Assistant Manager Plant Operations

FLSA Status:
Non-Exempt

EMJ is a leading supplier of Steel and Aluminum Bar, Tubing, and Plate to manufacturing companies in North America and around the world. Our broad network of facilities, superior inventories, extensive value-added processing capabilities, and world-class technology enables EMJ to provide unsurpassed service to our customers.

The Hone Operator is responsible for operating honing equipment to machine, finish, and refine the internal or external surfaces of metal products to meet required specifications, dimensions, and tolerances. This position reads and interprets work orders, sets up and operates honing machines, secures materials using appropriate equipment, inspects finished products, and performs minor machine adjustments and maintenance. The Hone Operator is expected to work safely, maintain production efficiency, follow supervisor instructions, and meet quality and productivity standards established through training and operational expectations.

• Medical, dental, and vision coverage with affordable employee contribution rates.
• 401(k) plan with company match up to 4%.
• Life and AD&D insurance, short- and long-term disability coverage.
• Employee Assistance Program (EAP), including counseling, legal, and financial support.
• Paid Time Off (PTO) and 9 paid holidays.
• Flexible Spending Accounts for healthcare and dependent care.
• Wellness incentives and access to Live Health Online.
• Employee discount program with over 30,000 deals.
• Community engagement and volunteer opportunities.

Stand or Sit(Stationary position), Walk(Move, Traverse), Use hand/fingers to handle or feel (Operate, Activate, Use, Prepare, Inspect, Place, Detect, Position), Climb (stairs/ladders) or balance (Ascend/Descend, Work atop, Traverse), Stoop, kneel, crouch, or Crawl(Position self(to), Move), Talk/hear(Communicate, Detect, Converse with, Discern, Convey, Express oneself, Exchange information), See (Detect, Determine, Perceive, Identify, Recognize, Judge, Observe, Inspect, Estimate, Assess), Pushing or Pulling, Reaching

Heavy work - Exerting up to 100 pounds of force occasionally, and/or up to 50 pounds of force frequently, and/or up to 20 pounds of force constantly to move objects.

Essential Job Duties

Machine Operation & Production

• Set up and operate honing machines to finish metal products according to required specifications.
• Read and interpret work orders, job instructions, and supervisor directions to determine product requirements.
• Adjust machine settings, including feed rate, spindle speed, stroke length, and cut depth.
• Secure work pieces in fixtures manually or with the use of hoists, cranes, forklifts, or other material-handling equipment.
• Monitor machine operation to ensure proper performance, quality, and production flow.
• Produce parts in accordance with established productivity expectations and quality standards.

Quality Inspection & Measurement

• Measure and inspect finished work pieces using calipers, gauges, micrometers, ring gauges, and other measuring instruments.
• Verify that finished products meet required dimensions, tolerances, and customer specifications.
• Identify quality issues, machine irregularities, or product defects and notify supervision as needed.
• Maintain accuracy and attention to detail to reduce rework, scrap, and production delays.

Equipment Maintenance & Tooling

• Replace worn tooling and make minor machine adjustments as needed.
• Perform basic machine maintenance and housekeeping related to assigned equipment.
• Inspect tools, fixtures, and equipment for proper condition before and during use.
• Report equipment issues, safety concerns, or maintenance needs to supervision.

Material Handling & Safety

• Safely move, position, and handle steel, aluminum, and related materials.
• Operate or train to operate forklifts, overhead cranes, hoists, and related material-handling equipment as assigned.
• Follow all company safety policies, procedures, and required personal protective equipment requirements.
• Maintain…