Process Safety Engineer
Job in
Tuscaloosa, Tuscaloosa County, Alabama, 35485, USA
Listed on 2026-07-26
Listing for:
Ember Grey
Full Time
position Listed on 2026-07-26
Job specializations:
-
Engineering
Safety Engineer, Chemical Engineering, Process Engineer, Regulatory Compliance Specialist
Job Description & How to Apply Below
Seeking an experienced Process Safety Engineer to lead and strengthen Process Safety Management (PSM) programs at a major chemical manufacturing facility. This role is responsible for ensuring compliance with OSHA PSM regulations, driving risk reduction initiatives, supporting plant operations, and fostering a strong process safety culture across the site. Working closely with operations, maintenance, engineering, and leadership teams, you'll play a key role in protecting people, assets, and the environment while supporting safe and reliable production.
Key Responsibilities- Lead and continuously improve the site's OSHA Process Safety Management (PSM) program
- Ensure compliance with OSHA 29 CFR and applicable EPA Risk Management Program (RMP) requirements
- Develop and execute annual Process Safety objectives, plans, and performance metrics
- Support plant leadership in identifying, prioritizing, and mitigating process safety risks
- Maintain Process Safety Information (PSI) and ensure documentation remains accurate and inspection-ready
- Coordinate and support Process Hazard Analyses (PHA), Layers of Protection Analysis (LOPA), and resolution of recommendations
- Serve as the site Subject Matter Expert for Management of Change (MOC) and Pre-Startup Safety Review (PSSR) processes
- Monitor and report Process Safety performance using leading and lagging indicators, including API RP 754 metrics
- Partner with operations, maintenance, engineering, and reliability teams to support safe plant modifications and maintenance activities
- Support Mechanical Integrity programs by coordinating inspections, tracking findings, and ensuring corrective actions are completed
- Participate in capital projects to ensure Process Safety requirements are incorporated throughout project execution
- Conduct Process Safety audits, self-assessments, and support regulatory inspections
- Investigate Process Safety incidents and develop effective corrective actions using Root Cause Analysis methodologies
- Provide technical guidance and Process Safety expertise to plant personnel
- Deliver Process Safety training, coaching, and awareness initiatives to strengthen site capability and accountability
- Collaborate with Corporate EHS and other manufacturing sites to implement best practices and standardize Process Safety programs
- Bachelor's degree in Engineering, Chemistry, or a related technical discipline
- Minimum 5 years of experience within chemical manufacturing, petrochemical, refining, or other process manufacturing environments
- Hands-on experience supporting or managing OSHA Process Safety Management (PSM) programs
- Strong knowledge of OSHA 29 CFR and Process Safety principles
- Experience supporting cross-functional teams including Operations, Maintenance, Engineering, and Reliability
- Strong analytical, communication, and problem-solving skills
- Experience using Microsoft Office and technical database systems
- Ability to manage multiple priorities while maintaining a strong focus on safety and compliance
- Experience leading or facilitating Process Hazard Analyses (PHA)
- Knowledge of Layers of Protection Analysis (LOPA)
- Exposure to Safety Instrumented Systems (SIS), Safety Integrity Levels (SIL), and Safety Instrumented Functions (SIF)
- Experience with Process Safety software packages
- Certified Safety Professional (CSP) or Associate Safety Professional (ASP)
- Experience with Root Cause Analysis methodologies such as Apollo, Cause Mapping, FMEA, Fault Tree Analysis, or 5 Whys
- Experience supporting EPA Risk Management Program (RMP) compliance
- Previous experience within ammonia, fertilizer, chemical, or petrochemical manufacturing
- Opportunity to join a leading North American chemical and fertilizer manufacturer
- Highly visible technical role with direct influence on plant safety and operational reliability
- Collaborative environment working alongside plant leadership and corporate Process Safety teams
- Opportunity to drive continuous improvement and strengthen Process Safety performance
- Long-term career progression within a growing organization investing in sustainable manufacturing and low-carbon technologies
- Annual performance bonus
- Medical,…
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