Backup Operator

Job Title:

Machine Operator

• Always Follow all Dalco Nonwovens policies and safety rules.
• Set up, start, and safely operate the needle punch production line and related equipment.
• Load and monitor fiber hoppers ensuring proper material mix and consistency.
• Inspect materials and finished rolls for quality, defects, and compliance with specifications.
• Record all necessary production data (weights, downtime, setpoints, etc.) accurately and on time.
• Make minor line adjustments (blend %, thickness, draft, width, etc.) as needed to maintain quality.
• Perform routine cleaning and preventive maintenance checks (belts, brushes, lubrication).
• Change and align needle boards following proper lockout/tagout procedures.
• Assist Maintenance Technicians during equipment repairs or part changes.
• Communicate issues promptly to Process Tech (mechanical, quality, safety).
• Doffing and operating the winder and wrapper.
• Preforming quality test when Lab Tech is unavailable.
• Support production flow by giving breaks to other line operators or assisting at winder/hopper positions.
• Participate in continuous improvement and 5S/housekeeping initiatives.
• Other duties as assigned.

• Prior manufacturing or machine operation experience preferred.
• Experience in nonwovens or textile processing a plus.

• Ability to read and follow written instructions, specifications, and safety procedures.
• Strong teamwork and communication skills.
• Basic math and measurement skills (fractions, decimals, tape measure use).
• Ability to use computers for data entry and labeling.
• Mechanically inclined with problem-solving ability.

• Must be able to lift up to 10 lbs. frequently, 50 lbs. occasionally.
• Ability to climb, crawl, bend, and move safely around machinery.
• Must be able to stand for extended periods in a production environment.

• Run the line independently within established parameters.
• Recognize and respond to process deviations or quality issues.
• Support training of new trainees when requested.
• Maintain work area organization and contribute to waste reduction efforts.