Manufacturing Engineer - Composites

Position Summary

We are seeking a highly motivated and detail-oriented Manufacturing Engineer to join our team. In this role, you will be responsible for the development of manufacturing processes, automation, and new USV’s launch into a lean manufacturing environment. You will bring manufacturing engineering and composites experience to lead the development of critical processes to create high-quality, innovative USV’s.

• Develop new manufacturing processes that include infusion processes, finishing processes, automation integration, assembly, and manufacturing flow improvements. Engineer the solutions and then implement training, SOPs, tools, fixturing, facility changes, equipment startups, etc.
• Create, maintain, and report on project charters and timelines.
• Work in conjunction with product engineering to launch new products.
• Design and implement tests and experiments for product and process development projects.
• Composite Materials Kits – develop, maintain, and improve composite material digital patterns for fiberglass, carbon, foam core, and structural reinforcements.
• Manufacturing Documentation – develop and update manufacturing documentation to be used by production (e.g., lamination schedules, core and reinforcement layouts, process work instructions, quality management system).
• Manufacturing Tools – identify and develop tools (e.g., jigs and fixtures) for increased productivity or reduction of non‑value‑added costs. Ability to construct jigs, fixtures, and right‑sized tooling.
• Bill of Materials – coordinate BOM development and changes to improve accuracy and develop kits.
• Bill of Labor – develop labor costing for new products during the product development timeframe and for existing products as a result of any ECN‑driven changes.
• Safety: lead by example by adhering to all safety policies and procedures; ensure proper PPE, tools, equipment, and material handling are used correctly; maintain a clean, organized, and safe environment; serve as an active safety‑committee member, leading safety improvements and training; manage all material handling and chemical storage processes.
• Quality / Continuous Improvement: lead efforts to reduce direct labor and material costs by simplifying lamination, post‑finishing, and assembly processes; select alternative materials and redesign components; identify, coordinate, and implement engineering changes with all affected shops using the ECN system; work with manufacturing leaders and quality assurance to evaluate and address production issues; detect and report discrepancies, malfunctions, or quality issues to managers or manufacturing engineers;
  
  participate in new‑model design reviews and prototyping of new products and processes; adhere to all company quality procedures.

• Manufacturing Engineering, Mechanical Engineering, or Chemical Engineering degree.
• 3–5 years of manufacturing engineering experience, with experience in composites highly preferred.
• CADD skills and experience – Solid Works and Rhino are preferred.
• Design of experiments experience.
• Familiarity with OSHA and other manufacturing management practices.
• Strong understanding of ISO‑lean manufacturing practices.
• Strong attention to detail and a commitment to producing high‑quality work safely.
• Ability to work independently and as part of a team in a fast‑paced production environment.
• Confident computer skills to use Microsoft solutions and ERP systems.
• Excellent communication and teamwork skills.

• Must be able to walk, stand, and navigate large indoor and outdoor facilities for extended periods of time.
• Ability to lift, carry, and move materials and equipment weighing up to 25 pounds on a regular basis.
• Use of personal protective equipment (PPE) is required in designated areas or when performing specific tasks, in accordance with safety protocols and company policy.
• May be required to climb ladders, stoop, kneel, or crouch during assembly processes.
• Regular exposure to facility operations including noise, dust, temperature fluctuations, and industrial equipment.
• Occasional off‑hours or weekend work required for…