Lead Product Design Engineer - Fans Portfolio

Overview

Since 1953, Ferguson has been a source of quality supplies for a variety of industries. Ferguson, a Fortune 500 company, provides best-in-class products, service and capabilities across multiple industries. We exist to help customers’ complex projects become simple, successful, and sustainable.

You will build a career that you are proud of, at a company you can believe in.

Lead Product Design Engineer - Fans Portfolio

Location:

Our ideal locations are Corona, CA or Southern California or Atlanta, GA or Charlotte, NC where we have key offices.

We are seeking a talented and innovative Ceiling Fan Design Engineer to drive the development of cutting-edge, high-performance ceiling fans for residential and light commercial applications. This role will lead the end-to-end design process, from concept to production, integrating advanced motor systems, LED technology, and smart home connectivity. The ideal candidate is a hands-on problem-solver with deep expertise in motor technologies, energy efficiency, and compliance standards, coupled with a passion for creating quiet, sustainable, and aesthetically superior fan systems.

Join our dynamic Product Development team and contribute to innovative designs that meet global standards and delight customers in a fast-paced, collaborative environment.

• Design & Development:
  Lead the design and development of ceiling fans, integrating AC/DC/BLDC motor technologies, motor controls, LED lighting, and smart home connectivity (Wi-Fi, Bluetooth, Alexa, Google Home).
• Performance Optimization:
  Conduct airflow, noise, and energy efficiency analyses to ensure exceptional product performance and compliance with standards (UL/ETL, Energy Star, DOE, JA8/Title 24).
• Technical Expertise:
  Develop and validate motor control circuits, LED driver systems, and smart home integrations, ensuring reliability, performance, and regulatory compliance.
• CAD & Documentation:
  Create detailed 3D CAD models, technical drawings, and Bills of Materials (BOMs) using tools like Solid Works, Autodesk, or Creo.
• Prototyping & Testing:
  Oversee prototype builds, coordinate lab/field testing, and perform root-cause analysis to validate performance and resolve issues.
• Cross-Functional Collaboration:
  
  Partner with design, sourcing, and manufacturing teams to ensure Design for Manufacturability (DFM), cost efficiency, and product feasibility.
• Supplier Management:
  Collaborate with overseas suppliers (primarily in Asia) to ensure product specifications, quality, and on-time delivery.
• Sustainability & Innovation:
  Drive initiatives for energy efficiency, cost optimization, and next-generation technology integration to enhance product competitiveness.
• Technical Leadership:
  Deliver executive-level updates on project progress and risks. Mentor junior engineers.
• Post-Production Support:
  Offer technical support for installation, warranty issues, and field troubleshooting as needed.

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or a related field.
• 5+ years of experience in consumer product development, with 3+ years focused on ceiling fans or similar motorized systems.
• Expertise in motor technologies (AC, DC, BLDC) and control methods (TRIAC, PWM, vector control).
• Proficiency in LED systems, including driver integration, dimming, and thermal management.
• Experience with smart home technologies and wireless protocols (Wi-Fi, Bluetooth).
• Advanced skills in 3D CAD software (Solid Works, Autodesk, Creo, or similar) and BOM management.
• Knowledge of safety and efficiency standards (UL/ETL, Energy Star, DOE, JA8/Title 24).
• Strong analytical, problem-solving, and communication skills.
• Advanced knowledge of power electronics, circuit design, and embedded motor control systems.
• Experience with supplier management and manufacturing processes in Asia.
• Proficiency in computational fluid dynamics (CFD) and airflow simulation tools.
• Familiarity with IoT integration and voice-assistant platforms such as Matter, Alexa, Google Home.
• Passion for innovation and smart home technology trends.

At Ferguson, we care for each other and offer a…