Production Technician; End Plant

• Location 1901 Wycon Dr,Waco, TX, ,United States
• Employee Type FT - Non-Exempt
• Required Degree High school
• Manage Others No

POSITION SUMMARY:

Our Waco, TX facility manufactures aluminum ends/lids for beverage cans commonly used for soft drinks, beers, energy drinks, teas and non-carbonated beverages. Using state of the art end-making technology, this high-speed environment provides rewarding manufacturing opportunities.

We are seeking versatile and high-energy Production Technicians. This cross-functional role is responsible for the operation, basic maintenance, and quality control of the three primary manufacturing stages:
Shell Press (metal forming), Compound Liner (sealing application), and Conversion Press (tab application and final shaping). Production Operators are expected to be multi-skilled, rotating through different areas of the plant to ensure maximum operational flexibility and consistent product quality.

• Set up, adjust, and operate high-speed shell presses (e.g., Minster or equivalent) to form aluminum shells from raw coil feeds and ensure continuous material flow according to established specifications.
• Oversee the application of sealing compounds to the shells; monitor pump pressures, nozzle alignment, and compound temperatures.
• Manage the final conversion process where tabs are formed and attached to shells; monitor high-speed transfer systems and final product bagging/palletizing.
• Monitor machines performance, including speed, alignment, and lubrication, to ensure optimal efficiency and quality.

• Perform regular hourly quality inspections including visual checks for defects (scratches, dents, misalignments) and dimensional verifications using precision gauges.
• Utilize specialized testing equipment to check compound weights, score residual depths, and burst strengths to ensure compliance with customer specifications.
• Maintain accurate production logs and quality records; immediately report any out-of-specification trends to the Supervisor or Quality team.

• Safely clear machine jams and resets using established LOTO (Lock Out/Tag Out) procedures to minimize downtime.
• Assist the Tool Room and Maintenance teams during product changeovers, including cleaning machinery and prepping components.
• Perform basic preventative maintenance tasks, such as clearing aluminum scrap (shards), replenishing lubricants, and maintaining 5S cleanliness standards.

• Ensure machines are stocked with required materials (coils, compound, tabs, bags, and pallets).
• Safely operate pallet jacks and, if certified, forklifts to move finished goods and raw materials.
• Adhere to all safety protocols; maintain a zero-accident mindset and report any near-misses or hazardous conditions immediately.

• Accurately record production data, quality metrics, and maintenance activities on shift documentation and digital systems.
• Ability to read and understand technical manuals, blueprints, and standard operating procedures (SOP’s).

• High school diploma or GED equivalent.
• Minimum of 1–2 years of experience in a manufacturing, industrial, or warehouse environment.
• Basic mechanical aptitude and comfort working around large, high-speed automated machinery.
• Ability to lift up to 50 lbs and stand for extended periods (up to 12 hours).
• Willingness to work any shift in a 24/7/365 continuous manufacturing environment.

• Prior experience in metal forming, packaging, or high-volume consumer goods (FMCG).
• Familiarity with Lean Manufacturing or Six Sigma principles.
• Experience using precision measurement tools (calipers, micrometers).

• Aptitude in spatial reasoning, attention to detail, and skilled craftsmanship.
• Mechanical aptitude and experience working with machines and general tooling.
• Skilled in hand and power tool usage.
• Ability to operate heavy machinery.
• Ability to follow proper safety procedures.
• Use of precision measuring instruments.
• Working knowledge of all automation standard practices.
• Proactive and takes ownership to…