Production Supervisor; End Plant

Brief Description

Position Summary:

Our Waco, TX facility manufactures aluminum ends/lids for beverage cans commonly used for soft drinks, beers, energy drinks, teas and non‑carbonated beverages. Using state‑of‑the‑art end‑making technology, this high‑speed environment provides rewarding manufacturing opportunities.

We are seeking an experienced and results‑driven Production Supervisor to oversee the daily manufacturing operations within the high‑volume Aluminum End Plant, ensuring safety, quality, production, and cost objectives are met or exceeded. This role requires strong leadership skills, technical knowledge of high‑speed manufacturing, and a commitment to continuous improvement (CI) methodologies. The supervisor will lead production teams to meet safety and quality targets in a Fixed Day Shift (9AM – 9PM) with a 4‑days‑on / 4‑days‑off rotation.

Safety and Environmental Compliance

• Enforce strict adherence to all company safety policies, OSHA regulations, and environmental compliance standards.
• Conduct regular safety inspections, hazard assessments, and ensure proper use of Personal Protective Equipment (PPE).
• Investigate all incidents, accidents, and near misses, determining root causes and implementing corrective actions.

Production Management

• Directly supervise a team of production operators, technicians, and floor personnel across the shift.
• Achieve daily, weekly, and monthly production targets (e.g., ends/minute, OEE).
• Monitor high‑speed press lines and auxiliary equipment to maximize uptime and efficiency.
• Coordinate with Maintenance to prioritize and execute routine and emergency repairs.
• Manage raw material and consumable inventory levels for the shift.

Quality Assurance

• Ensure all finished products meet stringent quality specifications, including dimensional checks, proper lining application, and seal integrity.
• Train personnel on quality control procedures and the use of measurement tools such as micrometers and gauges.
• Identify and address the root cause of quality defects (e.g., flange issues, scoring, bad liner).

Leadership and Personnel Development

• Lead by example, fostering a positive, safe, and accountable work environment.
• Conduct performance reviews, provide coaching, and implement disciplinary actions as needed.
• Manage shift scheduling, time‑off requests, and daily work assignments to ensure adequate coverage.
• Train new employees on standard operating procedures, job safety analysis, and machinery operation.

Continuous Improvement and Cost Control

• Champion lean manufacturing principles and actively participate in CI initiatives such as 5S and Kaizen.
• Analyze operational data (downtime reports, scrap rates, labor utilization) to identify areas for efficiency improvement.
• Implement strategies to reduce scrap material and minimize controllable costs.

Education & Experience – Required

• Associate’s or Bachelor’s Degree in Engineering, Manufacturing Management or a related field; or in lieu of a degree, a minimum of 4 years’ experience in a leadership role within manufacturing plus the experience listed below.
• High school diploma or GED equivalent.
• Proven experience in a training, lead, or supervisory role with teaching and mentoring as primary duties.
• Demonstrated flexibility and willingness to work across all shifts in a 24/7/365 operational environment.
• Ability to lift up to 50 lbs and stand for extended periods (up to 12 hours).
• Willingness to work any shift in a continuous manufacturing environment.

Preferred

• Prior experience in metal forming, packaging, or high‑volume consumer goods (FMCG).
• Minimum of 2–3 years in a high‑volume manufacturing environment, ideally within the aluminum can industry.
• Strong analytical skills with the ability to interpret complex production data (OEE, SPC charts, yield reports) and translate them into actionable plans.
• Knowledge of Lean Manufacturing principles and experience implementing continuous improvement methodologies such as Six Sigma or 5S.
• Experience using precision measurement tools (calipers, micrometers).
• Proficiency in Microsoft Office (PowerPoint, Word, Excel) for training material creation.

• Understanding…