Production Technician - Chemical Area (Can Plant

Brief Description

POSITION SUMMARY:

Our Waco, TX facility manufactures aluminum beverage cans commonly used for soft drinks, beers, energy drinks, teas and non-carbonated beverages. Using state of the art can-making technology, this high speed environment provides rewarding manufacturing opportunities.

The Production Technician in the Chemical Area is responsible for the operation, monitoring, and control of the high-speed Can Washer and Pre-treatment Systems. This role ensures that aluminum can bodies are thoroughly cleaned and receive the correct chemical conversion coating necessary for optimal adhesion of internal and external lacquers, which is critical for food safety and product quality. This position may also assist with basic Wastewater Treatment (WWT) operations.

• Washer Operation:
  Operate and monitor the multi-stage Can Washer (pre-treatment) equipment, including temperature controls, spray nozzles, and conveyor systems.
• Chemical Management:
  Accurately monitor, test, and adjust chemical concentrations (e.g., degreasing agents, conversion coatings, pH buffers) in the washer baths using titration, conductivity meters, and laboratory instruments.
• Replenishment:
  Calculate and accurately replenish chemical additives to maintain required bath specifications, ensuring efficient use of resources and consistent coating quality.
• Process Flow:
  Monitor the flow of cans through the washer and dry-off oven, quickly identifying and clearing jams or equipment blockages.
• Quality Checks:
  Perform frequent in-process quality checks, such as water break tests and adhesion tests, to ensure the cans are properly cleaned and coated before moving to the decorator.

• Basic Monitoring:
  Assist the Wastewater Specialist by performing routine monitoring and sampling of the industrial wastewater treatment (WWT) system, including taking pH readings and logging flow data.
• Sludge Handling:
  Participate in the handling, dewatering, and proper labeling of waste sludge and other non-hazardous byproducts from the washing and treatment processes.

• Cleaning and PM:
  Perform routine cleaning and basic preventative maintenance (PM) on the washer equipment, including cleaning spray headers, replacing filters, and removing accumulated sludge.
• Troubleshooting:
  Diagnose and resolve minor mechanical issues related to the washer, pumps, and chemical feed systems.
• Safety & Handling:
  Strictly adhere to all safety protocols regarding the handling, storage, and disposal of industrial chemicals, including wearing appropriate Personal Protective Equipment (PPE) and following spill containment procedures.
• Documentation:
  Accurately record all chemical test results, adjustments, process parameters, and safety checks on shift logs and in computerized systems.

• Safety Procedures:
  Strictly adhere to all plant safety rules, including Lockout/Tagout (LOTO) procedures, machine guarding protocols, and safe handling of lubricants and chemicals.
• Work Area Organization:
  Maintain a clean, organized, and safe work environment around the production lines and equipment.
• Continuous Improvement:
  Participate in team meetings and initiatives focused on improving safety, quality, and efficiency.

• High school diploma or GED equivalent.
• Minimum of 1–2 years of experience in a manufacturing, industrial, or warehouse environment.
• Basic mechanical aptitude and comfort working around large, high-speed automated machinery.
• Ability to lift up to 50 lbs and stand for extended periods (up to 12 hours).
• Willingness to work any shift in a 24/7/365 continuous manufacturing environment.

• A Technical degree or the equivalent experience, defined as greater than 4 years of experience in a technical manufacturing continuous improvement environment
• 2 or more years of production experience in a high-speed manufacturing setting, including at least 1 year of mechanical experience

• Chemical Aptitude:
  Basic working knowledge of chemical principles, concentration calculations, and safe chemical handling…