Mechanical Engineer

Job Number: R0242458

Mechanical Engineer

Booz Allen Hamilton is offering this role to an innovative Mechanical Engineer with experience in the aerospace and defense industry. In this position, you will apply engineering skills, technical expertise, and industry knowledge to identify solutions for flight platforms, contribute to the design of hardware, and interface with vendors and stakeholders to ensure mechanical requirements are met. This line of effort will involve collaboration with systems and electrical engineers to complete design and technical analysis of ruggedized solutions.

• 5+ years of experience mechanical engineering within aerospace, defense, or related highly regulated industries
• Experience mapping and tracing system level and subsystem requirements to hardware and software
• Experience creating or reviewing inspection specifications, technical drawings, and engineering documentation
• Experience analyzing legacy system data, maintenance data, or engineering documentation to identify trends or support redesign
• Experience with finite element modeling, model verification standards, or structural analysis tools
• Knowledge of Air Force aircraft documentation such as TCTOs, system drawings, work card decks, and maintenance data systems
• Ability to reverse engineer complex mechanical assemblies, including analysis of materials, tolerances, interfaces, and functional intent
• Ability to obtain a Secret clearance
• Bachelor's degree in Mechanical Engineering

• Experience operating within an AS9100 Quality Management System, including performing First Article Inspections (FAI) and supporting incoming material inspections to ensure component compliance
• Ability to apply Geometric Dimensioning and Tolerancing (GD&T) principles per ASME Y14.5 or ISO 1101 standards to create precise 2D engineering drawings, establish functional datum reference frames, and perform tolerance stack‑up analyses to ensure component stackability and minimize manufacturing defects
• Secret clearance
• Master's degree in Mechanical Engineering

Applicants selected will be subject to a security investigation and may need to meet eligibility requirements for access to classified information.

At Booz Allen, we celebrate your contributions, provide you with opportunities and choices, and support your total well‑being. Our offerings include health, life, disability, financial, and retirement benefits, as well as paid leave, professional development, tuition assistance, work‑life programs, and dependent care. Our recognition awards program acknowledges employees for exceptional performance and superior demonstration of our values. Full‑time and part‑time employees working at least 20 hours a week on a regular basis are eligible to participate in Booz Allen's benefit programs.

Individuals that do not meet the threshold are only eligible for select offerings, not inclusive of health benefits. We encourage you to learn more about our total benefits by visiting the Resource page on our Careers site and reviewing Our Employee Benefits page. Salary at Booz Allen is determined by various factors, including but not limited to location, the individual's particular combination of education, knowledge, skills, competencies, and experience, as well as contract‑specific affordability and organizational requirements.

The projected compensation range for this position is $86,800.00 to $ (annualized USD). The estimate displayed represents the typical salary range for this position and is just one component of Booz Allen's total compensation package for employees. This posting will close within 90 days from the Posting Date.

All qualified applicants will receive consideration for employment without regard to disability, status as a protected veteran or any other status protected by applicable federal, state, local, or international law.