Aerospace Engineer

Aerospace Engineer

Aerospace Engineer will apply aerospace structural engineering expertise to reliability analysis, component testing, airworthiness documentation, failure investigations, and sustainment optimization. Skills include support across Weapons System Integrity Programs (WSIP), Reliability Centered Maintenance (RCM) analysis, corrosion studies, Finite Element Model (FEM) development, subsystem test planning, and obsolescence mitigation to improve Operational Safety, Suitability, and Effectiveness (OSS&E) of aerospace systems.

You Have:

• 15+ years of experience with aerospace structural engineering supporting commercial and military aircraft and performing RCM and MSG-3 system reliability studies as part of major aircraft sustainment efforts
• Experience in Finite Element Analysis, including static, nonlinear, transient, fatigue, and joint strength analysis supporting component and subsystem evaluations, and failure mode analysis including FMEA, FMECA, fault‑tree analysis, and hazard risk assessments supporting aerospace systems
• Experience assessing legacy engineering data, maintenance findings, and structural documentation to support redesign, failure investigations, and life‑extension efforts
• Experience developing repair and modification designs with Technical Data Packages, engineering drawings, tolerance evaluations, and detailed structural substantiation
• Experience identifying Reliability, Availability, and Maintainability drivers, maintenance significant items, and mission critical components supporting reliability analysis and RCM updates
• Experience reviewing United States Air Force documentation including OEM drawings, technical manuals, system schematics, and historical maintenance programs and producing engineering reports, test documentation, and analysis packages for government customers
• Ability to map and interpret technical requirements, subsystem documentation, work‑unit codes, and maintenance intervals for aerospace integrity programs
• Ability to travel up to 25% of the time
• Secret clearance
• Bachelor's degree in Aerospace Engineering

Nice If You Have:

• Experience supporting overhaul manual updates, Bill of Materials (BOM) evaluations, and Illustrated Parts Breakdown (IPB) development
• Experience performing corrosion mapping, trend analysis, and reviewing fleet environmental exposure data
• Experience applying GD&T including ASME Y14.5 to develop, interpret, and validate aircraft component drawings
• Experience with automation and scripting with skills such as Python, TCL, and Excel to support FEM post‑processing and engineering workflows
• Master's degree in Aerospace Engineering

Clearance:

Applicants selected will be subject to a security investigation and may need to meet eligibility requirements for access to classified information;
Secret clearance is required.

Compensation

Salary range for this position is $86,800.00 to $ (annualized USD). The estimate displayed represents the typical salary range for this position and is one component of Booz Allen’s total compensation package for employees. This posting will close within 90 days from the Posting Date.

Full‑time and part‑time employees working at least 20 hours a week on a regular basis are eligible to participate in Booz Allen’s benefit programs. We offer health, life, disability, financial, and retirement benefits, paid leave, professional development, tuition assistance, work–life programs, and dependent care.

All qualified applicants will receive consideration for employment without regard to disability, status as a protected veteran or any other status protected by applicable federal, state, local, or international law.