Process Engineer- Seat

We are seeking a Process Engineer
- Seat for a client located in Warsaw, IN

The Senior Process Engineer of Seats Production is responsible for analyzing, designing, and improving manufacturing processes to maximize efficiency, quality, safety, and cost performance. This role applies industrial engineering principles to optimize labor, material flow, equipment utilization, and production systems while supporting new product launches, capacity expansion, and continuous improvement initiatives. Works closely with manufacturing, quality, supply chain, and automation teams to drive data-based decisions and deliver sustainable operational improvements.

• Develop and improve manufacturing processes for efficiency and cost-effectiveness.
• Conduct time studies, work measurement, and line balancing.
• Implement lean manufacturing principles (Kaizen, 5S, SMED).

• Design plant layouts, workstation ergonomics, and material flow.
• Optimize logistics within the plant (kanban systems, material handling).
• Ensure space utilization and smooth workflow.

• Analyze production capacity, time study, and forecast requirements.
• Plan Client, machines, and tooling for new and existing programs.
• Perform cost analysis for processes and suggest improvements.

• Ensure processes comply with quality standards.
• Integrate ergonomics and safety into process design.
• Support root cause analysis for process-related defects.

• Participate in DFM/A (Design for Manufacturing/Assembly) reviews.
• Support launch readiness by validating process capability.
• Prepare Process FMEA, work instructions and standard operating procedures.

• 12+ years related automotive manufacturing experience with Bachelor's degree, 8 years with Master's degree, 5 years with PhD or equivalent experience.
• Experience with lean manufacturing, Six Sigma, and ERP systems.
• Automotive OEM experience preferred.
• Experience with Just-In-Time (JIT) manufacturing.

• Proven leadership skills and ability to manage cross-functional teams.
• Strong knowledge of trim line processes and automotive interior components.
• Excellent problem-solving, communication, and organizational skills.
• Proficiency in Microsoft Office and production planning software.

• Exposure to moving machinery and industrial noise.

• 401k
• Term life
• Voluntary life and disability insurance
• Optional Pre-paid legal plan
• Optional Identity theft plan
• Optional Medical and dependent FSA
• Opportunity for advancement
• Long-term assignment with opportunity for hire by client

Kyyba is an Equal Opportunity Employer.

Kyyba does not discriminate on the basis of race, religion, color, sex, gender identity, sexual orientation, age, non-disqualifying physical or mental disability, national origin, veteran status or any other basis covered by appropriate law. Minorities / Females / Protected Veterans /Veteran Spouses/ Individuals with Disabilities are encouraged to apply. All employment is decided on the basis of qualifications, merit, and business need.