Material Packaging Engineer

Job Title:
Material Packaging Engineer

Location:

onsite

At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands‑on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem‑solving.

Joining PAC means joining a dynamic, fast‑paced, and global team that values curiosity, collaboration, and continuous improvement.

The ideal candidate will have hands‑on experience developing, validating, and launching shipping packaging solutions for automotive or high‑volume manufacturing programs. This role will oversee packaging from prototype design through RFQ, supplier selection, procurement, validation, and production readiness, ensuring parts are protected, cost‑effective, ergonomic, and delivered in alignment with program timing.

• Bachelor’s degree in Packaging Engineering, Industrial Engineering, Mechanical Engineering, Supply Chain Management, or a related field; equivalent experience may be considered.
• 3+ years of experience in packaging engineering, logistics, or manufacturing engineering, preferably in automotive or high‑volume manufacturing.
• 2+ years of experience as an expendable packaging estimator or expendable packaging buyer.
• Experience developing returnable and expendable packaging solutions, including racks, custom dunnage, standard containers, bulk containers, and supplier‑provided packaging.
• Knowledge of packaging validation methods, including prototype reviews, fit checks, shaker testing, over‑the‑road testing, and first article approvals.
• Ability to support RFQs, quote reviews, supplier selection, purchase order planning, and production packaging release.
• Strong analytical, problem‑solving, communication, and project management skills.
• Able to work effectively with Purchasing, Supply Chain, Manufacturing, Quality, Engineering, suppliers, and packaging fabricators.

• Experience with automotive launch timing, prototype builds, production validation, and SOP readiness.
• Familiarity with packaging specification forms, packaging guidelines, PFEP data, fleet sizing, density studies, and containerization strategies.
• Working knowledge of CAD drawings, STEP files, packaging prints, and supplier design reviews.
• Experience identifying cost reduction opportunities through right‑sizing, standard containers, improved pack density, reusable packaging, and supplier ownership strategies.
• Understanding of ergonomic, quality, transportation, labeling, and damage prevention requirements for inbound shipping packaging.
• Lead shipping packaging development from prototype concept through procurement and production readiness.
• Review part characteristics, handling requirements, supplier locations, transportation modes, point‑of‑use needs, and quality requirements to define appropriate packaging solutions.
• Support the Purchasing team by reviewing expendable packaging forms and supplier‑submitted packaging costs to ensure pricing is aligned with market trends.
• Drive cost and density improvements for expendable packaging.
• Coordinate prototype packaging builds, design reviews, stakeholder approvals, fit checks, and validation testing to confirm part protection and usability.
• Support RFQ packages, quote reviews, supplier selection, purchase order timing, and production packaging release with Purchasing and Supply Chain.
• Work with packaging suppliers, fabricators, part suppliers, Manufacturing, Quality, Logistics, and Engineering to resolve design, timing, cost, and quality issues.
• Ensure packaging supports safe handling, ergonomic requirements, labeling standards, damage prevention, storage efficiency, and point‑of‑use delivery.
• Track risks, open issues, supplier deliverables, prototype completion, validation results, purchase order status, and production packaging delivery timing.

• Ability to lift up to 35 pounds.
• Ability to stand, walk, and perform shop‑floor reviews, supplier reviews, and packaging inspections for extended periods.
• Ability to work in manufacturing, warehouse, prototype, and supplier environments as needed.

The salary range for this position is dependent upon experience, education, and qualifications.

Pay Range: $70 - $70 USD