Process Engineer - Closures & Bonding

Process Engineer – Closures & Bonding

Location:

Warsaw, Indiana

About the Opportunity We are seeking a Process Engineer – Closures & Bonding to support and optimize coating and bonding operations within a manufacturing environment. This position plays a critical role in designing, implementing, and continuously improving production processes related to vehicle closures, coating applications, and bonding systems. The ideal candidate will have a strong background in manufacturing process engineering, automation, quality improvement, and cross-functional collaboration.

Work Authorization Requirement Applicants must be authorized to work in the United States on a permanent basis. Visa sponsorship is not available for this position.

• Develop and implement systems, processes, and strategies to improve production efficiency and reduce manufacturing costs.
• Design, test, validate, and optimize coating and bonding processes to improve throughput, quality, and reliability.
• Analyze manufacturing data and conduct process simulations to identify opportunities for improvement.
• Perform risk assessments and implement corrective actions to support operational excellence.
• Drive continuous improvement initiatives focused on productivity, quality, and waste reduction.

• Establish and maintain quality standards for coating and bonding operations.
• Monitor key process metrics and ensure compliance with product specifications and manufacturing requirements.
• Investigate process variation and implement solutions to improve consistency and reliability.
• Support root cause analysis and corrective action activities related to production and quality concerns.
• Promote best practices and innovative manufacturing solutions.

• Provide technical guidance and support to production teams, technicians, and junior engineers.
• Troubleshoot equipment, process, and material-related issues within coating and bonding operations.
• Work closely with engineering, manufacturing, quality, maintenance, and supplier teams to implement new processes and improvements.
• Support equipment commissioning, process validation, and production launches as needed.

• Ensure manufacturing processes comply with all applicable safety, environmental, and regulatory requirements.
• Develop and maintain safe work procedures related to coating, bonding, and automation systems.
• Create and maintain process documentation, work instructions, control plans, and operating procedures.
• Prepare reports and presentations on process performance, improvement initiatives, and project outcomes for leadership.

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
• Minimum of 4 years of process engineering experience supporting coating or bonding operations within a manufacturing environment.
• Minimum of 2 years of experience with FANUC automated closure cell systems, including applications related to hoods, doors, liftgates, or similar assemblies.
• Experience developing and optimizing manufacturing processes with a strong focus on quality, efficiency, and safety.
• Strong problem-solving, analytical, and troubleshooting skills.
• Excellent communication and interpersonal skills.
• Ability to work effectively in a collaborative, cross-functional environment.
• Proficiency with Microsoft Office applications, including Outlook, Teams, Word, Excel, and PowerPoint.

• Experience with Pre-Treat Electro-Deposition (PTED/E-Coat) processes.
• Experience with metal-to-plastic bonding applications.
• Automotive manufacturing experience highly preferred.
• Familiarity with process validation, lean manufacturing principles, and continuous improvement methodologies.

• Ability to travel up to 10% as required.
• Ability to lift up to 35 pounds.
• Ability to stand, walk, and perform repetitive tasks for extended periods within a manufacturing environment.

Base Salary Range: $108,877 – $163,316 annually #IND1#ZR