Material Flow Engineer Warsaw, Indiana

Job Title:

Material Handling Engineer

Location:

onsite

At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands‑on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem‑solving.

Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement.

The ideal candidate will have hands-on experience in high-volume automotive manufacturing, strong expertise in material flow and material handling systems, and a solid understanding of Lean manufacturing principles. This role requires effective cross-functional collaboration and the ability to manage complex projects through implementation.

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Supply Chain Management, ora related field; master’s degree preferred.
• 3+ years of experience in material flow,logistics, or industrial engineering, preferably in automotive or high-volume manufacturing.
• Proficient in AutoCAD, simulation tools, ERP systems, and Microsoft Office, especially Excel.
• Strong analytical, problem-solving, and project management skills.
• Excellent communication, presentation, and interpersonal skills.
• Able to succeed in a fast‑paced, cross-functional environment.

• Familiarity with PFEP data,assembly and body shop manufacturing processes, industrial engineering job balancing, internallogisticsdelivery routes, warehouse management,and ERP systems.
• Experience with fork‑free material delivery strategies, including kitting,sequencing cells,and lean lineside presentation.
• Familiarity with Warehouse Management Systems (WMS) and material tracking technologies.
• Working knowledge of CAD systems, layout drawings, and flow-layout optimization to improve material movement, space utilization, and operational efficiency.
• Support the implementation and optimization of material flow from the warehouse to point of use using lean manufacturing principles.
• Review, develop,and implement lineside replenishment systems, such ase Kanban,with IT to automate material calls and improve delivery efficiency.
• Maintain material handling layouts thatoptimizewarehouse and production floor space.
• Leadtheimplementation of pull systems with balancedinventorylevels at each point of use.
• Manage material handling equipment from procurement through operational deployment, including forklifts, tuggers, AGVs/AGCs, carts, racks, and low-cost automation.

• Ability tolift upto 35 pounds.
• Ability to stand, walk, and perform repetitive tasks for extended periods.

The salary range for this position is dependent upon experience, education, and qualifications.

Pay Range

$70 - $70 USD