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Senior Mechanical Design Engineer - Structures & Systems

Job in Washington, District of Columbia, 20022, USA
Listing for: Quest Defense Systems & Solutions, Inc.
Full Time position
Listed on 2026-10-02
Job specializations:
  • Engineering
    Aerospace / Aviation / Avionics, Systems Engineer, Engineering Design & Technologists, Mechanical Engineer
Salary/Wage Range or Industry Benchmark: 130000 - 145000 USD Yearly USD 130000.00 145000.00 YEAR
Job Description & How to Apply Below

Embark on a journey with QDSS at the forefront of technological innovation as we seek talented Engineers to shape the future of cutting-edge projects and contribute to a culture of excellence and creativity.

What we do matters.

Quest Defense Systems & Solutions is seeking an experienced Mechanical Design Engineer to lead the integration of aircraft structures and systems across the product lifecycle. This position will serve as a technical focal point for design architecture, interfaces, manufacturing integration, certification, and engineering change management.

  • Location: Remote;
    Eastern or Central time zone preferred
  • Preferred Proximity: Cincinnati, Ohio, or Dallas-Fort Worth, Texas
  • Travel: Less than 25%
  • Citizenship Requirement: Must qualify as a U.S. Person
  • Security Clearance: Not required at the time of hire; ability to obtain a clearance in the future is preferred
What You Will Do:
  • Lead conceptual layouts and integration solutions for aircraft structures and systems.
  • Design primary and secondary structures, systems installations, and antenna installations for advanced connectivity systems.
  • Define system architecture, interfaces, installation requirements, and Interface Control Drawings.
  • Prepare structural and systems layouts, installation drawings, and detailed engineering drawings.
  • Perform trade studies to optimize weight, cost, performance, and manufacturability.
  • Develop and process Program Change Requests and manage modifications through configuration control.
  • Evaluate the technical, cost, schedule, risk, and profitability impacts of proposed changes.
  • Coordinate technical integration across Stress, Systems, Interiors, Aerodynamics, Mass Properties, Manufacturing, Quality, and Certification.
  • Lead technical meetings with customers and suppliers and ensure the delivery of quality engineering documentation.
  • Chair or support design reviews, risk assessments, and program milestone gates.
  • Support manufacturing, production, and shop-floor issue resolution.
  • Apply Design for Manufacturing and Design for Assembly principles.
  • Support verification, validation, testing, qualification, and certification activities.
  • Maintain accurate product lifecycle management and configuration data.
  • Provide technical guidance and mentorship to other engineers.
Required Qualifications:
  • Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, or a related discipline.
  • At least 5 years of aerospace engineering experience involving aircraft structures or systems integration.
  • Experience designing primary and secondary airframe structures and systems installations.
  • Proficiency with CATIA V5 or Siemens NX.
  • Experience developing layouts, installation drawings, interface drawings, and detailed designs.
  • Knowledge of materials and processes, GD&T, aerospace design standards, and preliminary sizing.
  • Understanding of aircraft systems, structural interfaces, manufacturing processes, and industrialization.
  • Knowledge of CAR, FAR, or CS certification requirements and compliance processes.
  • Experience with configuration management and PLM systems such as ENOVIA or Teamcenter.
  • Strong technical leadership, communication, problem-solving, and decision-making skills.
  • Must qualify as a U.S. Person under applicable export-control regulations.
Desired

Qualifications:
  • Master’s degree in Aerospace Engineering, Mechanical Engineering, or a related discipline.
  • At least 15 years of relevant aerospace engineering experience.
  • Experience with antenna or aircraft connectivity-system installations.
  • Knowledge of aircraft interiors integration and in-service maintenance constraints.
  • French-language proficiency.
  • Ability to obtain a U.S. security clearance in the future.
  • Experience in the adoption and/or integration of emerging technologies (e.g., generative AI, automation…
Position Requirements
10+ Years work experience
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