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Sr. Development Engineer

Job in Washington, District of Columbia, 20022, USA
Listing for: Actalent
Full Time position
Listed on 2026-10-02
Job specializations:
  • Engineering
    Quality Engineering, Biomedical Engineer, Product Engineer
Salary/Wage Range or Industry Benchmark: 55000 - 73000 USD Yearly USD 55000.00 73000.00 YEAR
Job Description & How to Apply Below
Job Title:

Development Engineer Medical Device Post-Market

Job Description

The Development Engineer will focus on post-market activities for existing medical device Design History Files, ensuring documentation is complete, accurate, and compliant. Working under the guidance of a project leader, this role manages design documentation, supports risk analysis, and drives verification and validation activities while collaborating closely with cross-functional teams. The engineer contributes directly to maintaining product quality and regulatory readiness through meticulous technical documentation and review.

Responsibilities
  • Author and review existing Design History Files (DHF) for medical devices, identifying scope and documenting gaps where necessary records are missing.
  • Utilize Vault systems to manage document workflows, ensuring that all design and risk documentation is properly controlled and updated.
  • Generate, analyze, and update risk documentation, including Design Failure Mode and Effects Analysis (DFMEA) and risk tables, to support ongoing product safety and compliance.
  • Coordinate, prepare, and conduct design reviews with cross-functional teams, including Regulatory and Quality, to drive alignment and expedite critical project tasks.
  • Perform functional relationship analyses (FRA) and tolerance stack-ups to validate design robustness and manufacturability.
  • Develop comprehensive protocols to test and analyze products for design verification and design validation (V&V), ensuring that performance and quality requirements are met.
  • Update engineering prints and other design and manufacturing elements to reflect current product configurations and standards.
  • Establish and refine process methods that meet defined performance and quality requirements for post-market design activities.
  • Prepare clear, concise technical reports and documentation to support regulatory submissions, quality audits, and internal design reviews.
  • Deliver effective oral presentations to communicate technical findings, project status, and recommendations to stakeholders.
Essential Skills
  • Strong background in authoring and executing Design History File (DHF) documentation for medical devices.
  • Familiarity with Vault systems and experience managing document workflows in a controlled environment.
  • Proficiency with drafting standards and geometric dimensioning and tolerancing (GD&T).
  • Ability to perform functional relationship analyses (FRA) and tolerance stack-ups for mechanical and related components.
  • Experience generating and updating risk documentation such as DFMEA and risk tables.
  • Ability to work effectively within cross-functional teams, including Regulatory and Quality, to expedite completion of critical project tasks.
  • Strong technical writing skills for creating protocols, reports, and design documentation.
  • Ability to give clear and concise oral presentations to technical and non-technical audiences.
  • Proficiency with the Microsoft Office Suite for documentation, data analysis, and presentations.
  • Self-starter and self-motivated work style, with strong organizational skills and attention to detail.
  • Excellent communication and teamwork skills to support collaborative post-market engineering activities.
Additional

Skills & Qualifications
  • B.S. degree from an ABET-accredited school (or global equivalent) in Biomedical, Mechanical, or Materials Engineering, or an equivalent engineering discipline.
  • Experience with medical device design verification and validation (V&V) protocol development and execution.
  • Experience updating prints and other design and manufacturing elements in support of post-market changes.
  • Ability to establish and refine process methods that consistently meet performance and quality requirements.
  • Comfort working under the…
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