Automation & Maintenance Technician

Job Title:
Automation & Maintenance Technician

FLSA Status:
Non-Exempt

Salary: $35 – $41/hour

Reports to:
Director of Operations

Location:
Onsite

KULR Technology

Location:

Webster, Texas

Travel:
Some travel required for customer meetings, conferences, and design reviews.

The Automation & Maintenance Technician is a critical dual‑role position on KULR’s manufacturing team, responsible for two equally important functions: (1) the programming, commissioning, troubleshooting, and maintenance of PLC and automation systems across battery pack production and test operations, and (2) the setup, commissioning, and ongoing preventive maintenance of all production equipment at the Webster facility. This role requires a hands‑on technical expert who can bridge automation controls, mechanical systems, and equipment reliability — ensuring maximum uptime, precision, and throughput across all of KULR’s production lines.

This is a foundational role in a fast‑scaling, greenfield manufacturing environment. The ideal candidate takes full ownership of every system they touch — from writing ladder logic to building the PM schedule from the ground up. They move fast, document thoroughly, and treat every piece of equipment as their personal responsibility. They understand that in a manufacturing environment, uptime is revenue.

• Program, configure, and maintain PLCs across multiple platforms (Allen‑Bradley / Rockwell, Siemens, Mitsubishi, or equivalent) for battery pack assembly, testing, and automated inspection systems
• Develop and modify ladder logic, function block diagrams, structured text, and HMI screens to support production requirements and continuous process improvements
• Design and implement automated control sequences for assembly line equipment, test stations, and material handling systems
• Integrate PLC systems with SCADA, MES, and data acquisition platforms to support real‑time monitoring and KPI tracking
• Maintain version control and full documentation of all PLC programs, including change logs, revision history, and network diagrams

• Receive, install, and commission all new production equipment at the Webster facility — coordinate with vendors and OEMs through FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing)
• Develop and maintain equipment setup documentation and SOPs for all production machines — ensuring operators have clear, accurate startup and shutdown procedures
• Configure and calibrate equipment to production specifications prior to handoff to the production team — validate output quality before releasing to production
• Maintain a comprehensive equipment inventory list with specifications, serial numbers, OEM service contacts, and warranty information for all production machinery
• Collaborate with engineering on design‑for‑maintainability reviews for new equipment — flag serviceability concerns before equipment is purchased or committed

• Own and manage the full PM program for all production equipment — build the program from scratch, implement it, and continuously improve it based on equipment history and failure data
• Develop PM schedules and checklists for each piece of equipment based on OEM recommendations, production run rates, and operational experience
• Execute all scheduled PMs and document completion in Net Suite — no deferred maintenance without documented escalation and approval
• Track and report equipment downtime, MTBF, and MTTR — present monthly summary to operations leadership
• Manage the spare parts inventory for critical equipment components — establish min/max levels in Net Suite and ensure key spares are always on hand
• Coordinate with vendors and OEMs for specialized or annual PM services that require third‑party involvement — manage scheduling and documentation of those visits
• Ensure all equipment is calibrated and within tolerance per applicable quality standards — maintain calibration records and certificates for audit readiness

• Diagnose and resolve faults across all production equipment — electrical, PLC/software, mechanical, pneumatic,…