Metrology CT Technician

Join Form Energy

Are you ready to build America's energy future? Form Energy is an American manufacturing and energy technology company. We're revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what's possible, we're giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a "Best Invention", MIT Technology Review as a "Top Climate Tech Company To Watch", and Fast Company as "One of the Next Big Things In Tech". We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand.

We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it's a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company's history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you've come to the right place.

The Metrology CT Technician based in Weirton, WV will perform a vital role as a hands-on quality team member at Form Energy. You will operate cabinet X-ray and industrial 3D CT scanning equipment to inspect materials and components using non-destructive testing methods. Set up and adjust X-ray system parameters, including tube settings and detector configurations, to obtain clear and accurate scan results.

Prepare and secure test samples using custom fixtures to ensure proper positioning during 360-degree scanning. Process scan data using reconstruction software to generate 3D images for evaluation and analysis. Inspect and identify internal features such as cracks, voids, porosity, fiber orientation, and other material defects. Perform basic dimensional inspections by comparing scan results to engineering drawings and CAD models, including wall-thickness measurements and deviation analysis.

Document test results, prepare technical reports, and communicate findings to engineering, manufacturing, and quality teams. Conduct routine equipment maintenance, including system calibrations, filament replacements, target maintenance, and radiation safety checks to ensure safe and reliable operation.

• Equipment Operation:
  Safely operate cabinet X-ray and industrial 3D CT scanners, carefully calibrating X-ray tubes, focal spot sizes, and detector panels for optimal material penetration.
• Scan Preparation & Fixturing:
  Design and build custom, low-density fixtures to position rigid material samples securely on rotating stages to achieve high-resolution data collection.
• Data Reconstruction & Processing:
  Utilize advanced software to reconstruct raw 2D projection data into high-fidelity 3D volumetric models.
• Materials Analysis:
  Analyze internal features to identify material failure points, structural cracks, porosity distributions, fiber orientations, and void inclusions.
• Metrology & CAD Comparison:
  Compare 3D CT scan data directly against engineering CAD models to map nominal-to-actual deviations and perform wall-thickness analysis.
• Reporting &
  
  Collaboration:
  
  Compile clear technical testing reports and present findings to materials engineers, manufacturing teams, and quality control specialists.
• Equipment Maintenance:
  Perform regular target maintenance, filament changes, system calibrations, and radiation safety checks on high-energy enclosures.

• 3+ years experience in heavy manufacturing assembly or quality inspection
• Experience using industry standard metrology tools such as CT's, calipers, micrometers, gauges, microscopes, multimeters, CMMs, optical comparators
• Experience using test equipment such as tensile testers, wire harness testers, ultrasonic testers, and physical property characterization equipment
• Experience working and auditing to industry standards including ISO 9001 or equivalent, NADCAP, ASTM test standards, IPC 610/620/J-STD-001, etc.
• Strong attention to detail and communication skills.

This role is based at Form Factory 1 in Weirton, WV—an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high-volume battery production and a leader in the new era of American energy manufacturing.

Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive…