Electrical Engineer, Test InfrastructureReliability & Test * Weirton, WV On-site

Overview

Form Energy is hiring a Staff Electrical Engineer to join the Systems Test team. You will be responsible for the design and delivery of test equipment that enables the execution of critical tests across iron–air battery systems and supporting hardware. The scope ranges from simple electrical characterization setups to building system‑level validation test beds at the deployment scale.

You will bridge the gap between heavy industrial power distribution, custom automated test equipment (ATE), and precision instrumentation. You will be the technical lead responsible for turning complex validation requirements into rugged, safe, and highly reliable physical test assets in service of the broader Product Engineering organization.

This is an exciting opportunity to contribute to the scaling of our battery technology and be part of the growth of a fast‑moving company with breakthrough technology and a meaningful mission. Relocation assistance is available.

• Lead the end‑to‑end electrical design of supporting test infrastructure (instrumented server racks, automated test equipment, power distribution panels, and safety interlock subsystems) required to run validation profiles on massive pack and quad‑pack scale test assets.
• Architect and layout industrial control panels (utilizing Beckhoff PLCs, EtherCAT I/O modules, and safety controllers) in strict compliance with UL 508A and NFPA 79 standards to manage multi‑pack physical assets.
• Integrate high‑power DC programmable power supplies, regenerative electronic loads, and battery simulators capable of safely cycling heavy multi‑pack systems.
• Collaborate with Test and Product Engineering teams to translate system‑level test cases (thermal runaway mitigation, multi‑pack balancing, cross‑current transients, and state‑machine verification) into physical automated test infrastructure designs.
• Implement isolated sensing and grounding schemes to ensure noise‑free instrumentation in high‑voltage, high‑current, and highly inductive switching environments.
• Lead the physical bring‑up, dry‑run debugging, and commissioning of newly engineered test racks and panels in the engineering lab and on the factory floor.
• Facilitate the commissioning and bring‑up activities associated with pack and multi‑pack test assets.

• Bachelor’s degree or higher in Electrical Engineering, Computer Engineering, or equivalent practical experience.
• 8+ years of experience designing, building, and deploying physical test systems, automated test equipment (ATE), or industrial automation panels.
• Hands‑on experience with sensors, power electronics, data acquisition, and control systems.
• Hands‑on prototyping experience, including tooling (crimping, soldering, etc), troubleshooting with scopes/meters, and general PCBA rework.
• Deep working knowledge of UL 508A (Industrial Control Panels), NFPA 79 (Industrial Machinery), and NEC/NFPA 70 electrical standards.
• Professional experience using a modern electrical CAD package (ePLAN Electric P8 or AutoCAD Electrical preferred) for multi‑page schematic design.
• Proven track record of integrating programmable high‑power DC systems (e.g., Keysight, NH Research, Chroma), Beckhoff PLC hardware, and industrial DAQs (e.g., National Instruments, Keithley).
• Familiarity with BMS architecture, communication protocols (CAN, SPI, I2C, etc.), and firmware test methodologies preferred.

This role is based at Form Factory 1 in Weirton, WV, an easy commute from Pittsburgh, PA. This 550,000‑square‑foot facility is our hub for high‑volume battery production and a leader in American energy manufacturing. Relocation assistance is available.

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Form Energy is an equal opportunity employer. If you require reasonable accommodations to participate in the interview process, please contact  Requests for accommodations will be treated with discretion. Form Energy is committed to maintaining the privacy of applicants and will never solicit sensitive personal information such as Social Security numbers or bank account details during recruiting or hiring.