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Process Chemical Engineer

Job in West Haven, New Haven County, Connecticut, 06516, USA
Listing for: Actalent
Full Time position
Listed on 2026-09-01
Job specializations:
  • Manufacturing / Production
    Quality Engineering, Manufacturing Engineer
  • Engineering
    Process Engineer, Quality Engineering, Manufacturing Engineer, Chemical Engineering
Salary/Wage Range or Industry Benchmark: 95000 - 130000 USD Yearly USD 95000.00 130000.00 YEAR
Job Description & How to Apply Below

Process Engineer III

We are seeking a Process Engineer III to support the scale-up and commercialization of new specialty chemical products while driving improvements across existing manufacturing operations. This position will play a key role in transitioning products from pilot-scale development to full-scale production, ensuring safe, efficient, and repeatable manufacturing processes.

The Process Engineer will work closely with Production, Quality, Maintenance, EHS, and R&D teams to optimize process performance, improve yields, troubleshoot equipment and process issues, and support continuous improvement initiatives within a batch chemical manufacturing environment.

Key Responsibilities
  • Lead process scale-up activities for new product introductions from pilot production through commercial manufacturing.
  • Monitor and analyze Statistical Process Control (SPC) data for critical manufacturing processes.
  • Drive improvements in yield, cycle time, quality, throughput, and overall manufacturing efficiency.
  • Investigate process deviations, product failures, and nonconforming material reports (NCMRs), performing root cause analysis and implementing corrective actions.
  • Develop, maintain, and improve manufacturing procedures, batch records, and work instructions.
  • Troubleshoot process equipment, including pumps, piping systems, valves, mixers, and environmental control systems.
  • Support process validation, batch qualification, and operator training activities.
  • Lead or support capital equipment and process improvement projects.
  • Coordinate with Production and Maintenance teams to ensure equipment reliability and calibration compliance.
  • Participate in Management of Change (MOC) activities related to equipment modifications and process improvements.
  • Support plant EHS initiatives, regulatory compliance efforts, auditing activities, and waste management programs.
  • Collaborate with cross-functional teams to ensure successful product launches and long-term manufacturing performance.
Qualifications Required
  • Bachelor's Degree in Chemical Engineering.
  • 3+ years of chemical process engineering experience within a manufacturing environment.
  • Experience supporting chemical synthesis processes, preferably batch manufacturing operations.
  • Hands-on experience with Statistical Process Control (SPC).
  • Root cause analysis and corrective action experience.
  • Strong troubleshooting and problem-solving skills.
  • Familiarity with P&IDs, process controls, pumps, piping systems, control valves, mixers, and related process equipment.
Preferred
  • 5-8 years of Process Engineering experience.
  • Experience scaling new products from pilot to commercial production.
  • Capital project leadership experience.
  • Experience with NCMRs, CAPA programs, and quality systems.
  • EHS and regulatory compliance experience.
  • Operator training and process validation experience.
Why Join Us?
  • Opportunity to lead the scale-up of innovative products from development to commercial production.
  • High-impact role with direct influence on manufacturing performance, quality, and operational excellence.
  • Collaborative environment with strong cross-functional exposure to Operations, Quality, Maintenance, EHS, and R&D.
  • Annual performance bonus opportunity.
  • 401(k) with 100% company match up to 4%.
  • Employee Stock Purchase Plan with a 15% discount on company stock.
  • Comprehensive medical, dental, and vision coverage.
  • 6 weeks paid parental leave.
  • Wellness program with potential employer HSA/FSA contributions.
  • Competitive PTO package starting at 25 days annually.
  • Strong career growth opportunities within a global technology and manufacturing organization.

Job Type & Location

This is a Permanent position based out of West Haven, CT.

Pay and Benefits

The pay range for this position is $95000.00 - $130000.00/yr. Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.

Bonus Annual performance bonus program. Based on company, business unit, and individual performance. Paid annually around March/April. Historically paid at or above target in most years.…

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