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Senior Industrial Controls Engineer, Structured Safety

Job in Wilmington, Middlesex County, Massachusetts, 01887, USA
Listing for: Jobtailor
Full Time position
Listed on 2026-08-22
Job specializations:
  • Engineering
    Systems Engineer, Safety Engineer
Salary/Wage Range or Industry Benchmark: 120000 - 180000 USD Yearly USD 120000.00 180000.00 YEAR
Job Description & How to Apply Below
  • Design, program, and maintain Rockwell Guard Logix Safety PLC code governing structure- and cell-level safety logic, including emergency stop networks, door and gate interlocks, and light curtain integration.
  • Apply functional safety standards and partner with the Functional Safety team to support HARA/SRS alignment and safety protocol validation.
  • Develop Ignition-based safety HMI screens to visualize STS status, alarms, and access controls.
  • Support field commissioning, validation, and root cause analysis of safety systems at customer and proof-of-concept sites.
  • Develop reusable, well-documented STS code libraries and coding standards to support scalable safety architecture.
  • Lead STS projects from design through deployment, conduct design reviews, and serve as the primary liaison between Functional Safety, SAS/Bot Guardian, and Commissioning teams.
Requirements
  • Minimum 7 years of experience as a Controls Engineer with hands-on Rockwell Guard Logix Safety PLC programming experience.
  • Deep knowledge of functional safety standards including ISO 13849, IEC 62061, and SIL/PL, with experience designing safety logic for emergency stops, interlocks, and access request workflows.
  • Real-world field commissioning and validation experience, including safety protocol sign-off and root cause analysis.
  • Experience leading controls capital projects.
  • Material handling or distribution center automation experience preferred.
  • Experience with Ignition 8 or Factory Talk HMI development and Rockwell Integrated Architecture (Control Logix, Guard Logix, Compact Logix, Kinetix, Power Flex) is a plus.
  • TUV Functional Safety Engineer certification and prior team leadership experience are a plus.
Core Competencies

Demonstrates expertise in Rockwell Guard Logix Safety PLC programming and functional safety standards, with a strong focus on designing and validating safety systems. Proven ability to lead projects and collaborate with cross-functional teams to ensure compliance and effective implementation.

Highest-signal resume keywords
  • Rockwell Guard Logix Safety PLC Programming
  • Functional Safety Standards (ISO 13849, IEC 62061)
  • Field Commissioning and Validation
  • Ignition HMI Development
  • TUV Functional Safety Engineer Certification
ATS Optimization Keywords Hard Skills
  • Rockwell Guard Logix Safety PLC Programming
  • Functional Safety Standards
  • Field Commissioning
  • Safety Logic Design
  • Root Cause Analysis
  • Project Leadership
  • HMI Development
  • Safety Protocol Validation
  • Coding Standards Development
  • Safety Architecture
Soft Skills
  • Collaboration
  • Communication
  • Leadership
Certifications & Qualifications
  • TUV Functional Safety Engineer Certification
Industry Keywords
  • Material Handling
  • Distribution Center Automation
  • Safety Protocol Sign-off
  • Emergency Stop Networks
  • Interlocks
  • Access Request Workflows
Tools & Technologies
  • Ignition 8
  • Factory Talk HMI
  • Rockwell Integrated Architecture
  • Control Logix
  • Guard Logix
  • Compact Logix
  • Kinetix
  • Power Flex
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Position Requirements
10+ Years work experience
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