Senior Engineer – Simulation Analyst

Job Description

Responsibilities:

Develop and execute simulations capturing nonlinear behaviors such as large deformation, contact, and time-dependent effects.

Perform advanced nonlinear structural modeling using FEA tools (Abaqus, ANSYS, LS-DYNA, COMSOL) to solve complex engineering problems.

Leverage numerical, statistical, and scripting tools (e.g., Python, MATLAB, DOE) to automate workflows, generate insights, and support cross-functional decision-making.

Develop and calibrate constitutive material models through lab testing to support accurate product simulations.

Define and implement robust V&V strategies, including experimental correlation and documentation aligned with ASME V&V40.

Minimum Requirements:

• Degree in Mechanical, Biomedical Engineering (or related) with 2–6+ years of relevant experience, and ability to manage priorities effectively.
• Extensive experience with nonlinear FEA tools applied to complex engineering problem-solving.
• Proficiency in CAD modeling, preferably using Solid Works.
• Experience developing constitutive material models for plastics and/or elastomers.
• Strong communication skills with the ability to collaborate across technical and non-technical teams.

Preferred

Skills:

• Experience testing plastics and elastomers to calibrate advanced constitive material models.
• Background in modeling and/or testing biological tissues, including familiarity with histological or imaging analysis techniques.
• Experience implementing custom material models (e.g., UMAT/VUMAT) and supporting regulatory submissions involving simulation data (e.g., ASME V&V40).
• Proficiency in simulation and modeling tools (Abaqus, ANSYS, LS-DYNA, COMSOL), along with data analysis and optimization tools (HEEDS, Minitab).
• Programming experience (Python, MATLAB) and hands-on use of testing equipment such as Instron and Cell Scale.

Physical Demands: (if applicable)

This role requires physical activity associated with laboratory-based testing. This includes:

• Handling polymers and gases in a lab environment.
• Operating and setting up mechanical testing equipment (e.g., Instron, Tensile machine load cell changing).
• Performing repetitive tasks such as sample preparation, mounting, and alignment.
• Standing for extended periods during experimental procedures.
• Lifting and transporting lab equipment or test fixtures (typically