Design Engineer – Gravel

Cannondale’s Gravel engineering team is looking for a Design Engineer I to develop frames and components from concept to mass production using 3D modeling and simulation tools.

Note: This is not a remote position. The role is based in our North American headquarters in Wilton, CT.

• Create and refine CAD models and large assemblies using Solid Works (or similar tools)
• Contribute to concept development, prototyping, and design iterations
• Translate design intent into manufacturable solutions, considering routing, integration, and system‑level requirements
• Work cross‑functionally with engineering, testing, and production teams
• Contribute to validation and testing efforts to ensure designs scale to production
• Help troubleshoot design challenges and support continuous improvement

• Builds strong technical capability in CAD modeling and surfacing
• Contributes to product development from concept through production
• Adapts to changing priorities and evolving project needs
• Demonstrates curiosity for product innovation and consumer experience
• Works effectively across teams in a collaborative environment

• Degree in Mechanical or Aerospace engineering
• 2-4 years of experience engineering consumer product
• Knowledge of tube forming processes, forging, gravity casting, and plastic injection molding
• Strong mechanical aptitude to solve complex packaging, assembly, and mechanism problems
• Knowledge of bicycle products and their assembly
• Fluency in 2D and 3D design software with strong surfacing ability
• Finite Element Analysis skills to analyze Aluminum structures and assemblies
• High level of self‑motivation and ability to handle several concurrent projects
• Excellent communication skills and problem‑solving abilities
• Work in versatile international teams
• Ability to drive a company vehicle for transport of employees and equipment to off‑site locations
• English language skills
• Passionate cyclist
• No travel restrictions with the ability to travel internationally

• 2+ years designing and developing bicycle frames or components
• Proficient with Solid Works 3D modeling software with advanced surfacing skills
• Experience developing product with Asian manufacturing factories
• Work experience as a bicycle mechanic
• Metal working or fabrication skills
• Experience working with Industrial Designers

• Comprehensive Medical/Prescription/Dental/Vision plans
• Hybrid work environment
• Generous Paid Time Off Programs
• Life & Disability Insurance
• FSA/HSA/Dependent Care FSA
• 401k and company match
• Commuter Incentive Program
• Volunteer Time Off
• Voluntary benefits (critical illness, accident, and hospital indemnity insurances)
• Great discounts on company products
• Employee Wellness Program
• EAP benefit
• Parental Leave program
• Access to group home and auto insurance
• A mix of casual yet professional culture

We are an Equal Opportunity Employer. All persons shall have the opportunity to be considered for employment without regard to their race, color, religion, national origin, ancestry, alienage or citizenship status, age, sex, sexual orientation, gender, gender identity, gender expression, marital status, disability, military service and veteran status, pregnancy, childbirth, and related medical conditions, or any other characteristic protected by applicable federal, state or local laws.

For additional information, please . We will endeavor to make a reasonable accommodation for the known physical or mental limitations of a qualified applicant with a disability unless the accommodation would impose an undue hardship on the operation of our business. If you believe you require such assistance to apply for a role with or participate in the hiring process with the Company, please let us know.

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