Machine Set- Up Operator

Job Title

Responsible for the setup, mechanical troubleshooting and operation of own machines in bindery (folder, cutters, printers, etc.) or inserting (feeders, inserters, sorting, etc.). Train to be a backup mechanic when needed. This is a preliminary position to becoming a mechanic.

12 hour shift (6 am - 6pm/6 pm - 6 am)

• Perform setup on own machine in a timely manner. Clean machine prior to setup and inspect the machine as a preventive maintenance measure. Review and interpret recap instructions; order materials by turning on yellow light (inserting); complete production and QC records, as required.
• Operate and also perform mechanical troubleshooting on own machine and make corrections to ensure dimensions and quality of piece; monitor production.
• For Bindery:
• Perform all separate setup operations (mount rolls, adjust web guides, thread paper, setup folder, etc.)
• Complete entire setups for different types of work (1up, 2up, Interstack, Wrap and Single Plow)
• Hand gather folded work from conveyor and load labels into A-frames or trays, as required.
• Make minor adjustments as needed.
• For Inserting:
• Perform all separate setup operations (friction and rotary feeders, strap adjustments, envelopes, camera, etc.)
• Complete entire setups for different types of work (#9/#10, 6x9, card affix, etc.)
• Hand gather completed mail from conveyor and load mail into trays with proper tray tags, as required
• Make minor adjustments as needed.
• Keep immediate work area neat and orderly with minimal damages to mail pieces.
• Be available to assist other operators in the area if required.
• Comply with company rules and regulations and bindery procedures.
• Maintain confidentiality of company-sensitive data.
• Implement a commitment to quality philosophy and recommend methods and procedures to reduce cost and/or improve operating efficiency of the department.
• Keep manager/supervisor informed of activities and situations that will impact the achievement of corporate or department goals and objectives.
• Perform other related duties as required to achieve the goals and objectives of the department and company.
Education/Experience

· High school diploma or GED.

Competencies

· Thorough understanding of bindery equipment setup, mechanical troubleshooting and operation.

· Ability to apply written instructions to machine operation and product quality.

· Good math skills

· Reliability through attendance, punctuality and attention to work station

· Demonstrates positive safety attitude