Aerospace Process Engineer - Molding and Spray Coatings
Listed on 2026-09-05
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Manufacturing / Production
Quality Engineering, Manufacturing Engineer -
Engineering
Quality Engineering, Manufacturing Engineer, Process Engineer
Process Engineer – Molding & Spray Coatings
Chromalloy is a global engineering & solutions company. We are a leading provider of aftermarket parts, repairs, and solutions that safely & reliably extend the life of aircraft engines and gas turbines. We develop, manufacture and repair critical turbine components for a range of engine platforms. Our solutions support the engines running the aerospace, energy and defense industries around the world.
Chromalloy employees are proud, passionate problem-solvers who strive to live our values every day. A career with Chromalloy is an opportunity to learn from top industry experts, work with important technologies, and unlock a passion for innovation. Join our team of experts, innovators and problem-solvers delivering world-class solutions for our customers. As a global company, we are committed to creating an inclusive environment where all employees feel represented, heard, and able to bring their best selves to work every day.
Be part of something bigger with Chromalloy!
Our Total Rewards Program is designed to support you today and in the future.
- Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching.
- Development & progression opportunities for every employee – regular performance conversations, training and development curriculum, and engineering fellowship programs.
- Paid time off, including vacation, sick time, paid holidays, and parental leave—all eligible on your first day of employment!
- Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site.
Eligibility for individual benefit plans may vary based on employment status.
We're looking for a Process Engineer – Molding & Spray Coatings to support the repair and overhaul of critical gas turbine engine components used in commercial aerospace applications. In this role, you will develop, optimize, and sustain manufacturing processes related to resin molding, protective coatings, chemical cleaning, acid etching, and blending operations. Your work will directly improve product quality, process capability, operational efficiency, and on-time delivery of aerospace components.
At Chromalloy, your work directly supports aviation safety and reliability. Our teams repair and manufacture critical aerospace components used across the global aviation industry. Whether you're improving processes, supporting operations, solving technical challenges, or driving business performance, your contributions help keep aircraft flying safely around the world.
Location:
Windsor, CT
Travel:
Occasional travel required
Schedule:
On-site
Design and optimize low-pressure hand-injected resin molds, including venting, flow paths, parting lines, and release features to improve part quality and process repeatability.
Develop and refine resin molding processes, including material selection, mix ratios, cure schedules, and manual injection techniques.
Troubleshoot manufacturing defects such as voids, incomplete fill, shrinkage, and dimensional nonconformances, implementing corrective actions to improve quality and yield.
Provide day-to-day engineering support for production operations, including root cause analysis, corrective actions, and continuous improvement initiatives.
Lead the design, development, procurement, and implementation of process tooling, fixtures, gauging, and equipment required to support production cells.
Establish and maintain process documentation, including work instructions, operating procedures, specifications, calibration instructions, and quality records.
Support operator training and work closely with maintenance teams to implement effective preventive maintenance programs.
Develop and optimize HVLP spray coating processes for aerospace-grade protective coatings.
Improve chemical cleaning, acid etching, and surface preparation processes to enhance product quality and consistency.
Develop standardized blending techniques, procedures, and best practices across manufacturing operations.
Monitor process performance and drive initiatives that improve safety, quality, delivery, and cost.
Bach…
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