Process Engineer

ARSAN International Consulting Group | Full time

Markesan, WI, United States | Posted on 10/13/2025

• Industry Aerospace and Defense Manufacturing
• Country United States
• Date Opened 10/13/2025

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Process Engineer

Location: Markesan, WI.
Relocation package offered

Industry: Metal Components / Manufacturing

Applicants must have legal authorization to work in the United States.

Job Summary:

The Process Engineer is responsible for designing, integrating, and optimizing manufacturing processes and inspection standards. This position plays a key role in driving cost efficiency, productivity, and product reliability across the facility. The role involves active participation in Product Development, Manufacturing, and Design Engineering projects, while collaborating with cross-functional teams to ensure alignment between customer requirements and production capabilities.

• Bachelor’s degree in Metallurgy, Mechanical Engineering, Materials Science, or a related field (preferred).

• Minimum of 5 years of experience in a manufacturing environment, within metal casting (foundry) operations.
• Minimum of 5 years of experience as a Process Engineer, leading process optimization, standardization, and improvement initiatives.
• Strong knowledge of CAD tools for layout design and production optimization.
• Experience in process simulation to support decision‑making, process optimization, and scenario analysis.
• Solid understanding of manufacturing workflows, tooling, and inspection methods.
  
  Proven experience in process improvement, root cause analysis, and cost‑reduction initiatives.
• Familiarity with APQP / PPAP or equivalent product validation processes preferred, especially in automotive or aerospace applications.
• Experience with Lean Manufacturing, Six Sigma, and continuous improvement methodologies is highly valuable.
• Fluent in English (oral and written).

• Manufacturing processes, tooling, assembly, and materials engineering.
• Statistical process control (SPC), data analysis, and process validation.
• Quality and EHS standards (ISO 9001, IATF 16949, AS9100D as applicable).
• Design for manufacturability and cost optimization.
• Root cause analysis and structured problem‑solving techniques.
• Excellent analytical and problem‑solving skills, with a structured approach to technical challenges.
• Strong communication and teamwork abilities across engineering, operations, and quality functions.
• Analytical and detail‑oriented mindset.
• Strong technical curiosity and hands‑on problem‑solving approach.
• Ability to lead cross‑functional projects and drive change.
• Customer‑focused approach with effective interpersonal skills.
• Continuous improvement orientation and proactive attitude.
• Integrity, accountability, and commitment to operational excellence.

• Process Optimization – Identify and implement process improvements to enhance product quality, reduce costs, and increase productivity.
• Introduce new manufacturing methods and technologies to improve operational efficiency.
• Quality & Continuous Improvement – Conduct root cause analyses and implement corrective actions for design or process issues.
• Collaborate with Quality teams to ensure compliance with customer and regulatory standards.
• Support validation and qualification of manufacturing processes and new products.
• Production Support – Provide technical guidance to manufacturing teams to ensure process consistency and…