Robot Programmer

Job Title:

Robot Programmer Department:
Methods Automation – Engineering/Robot Programming

Location:

Wixom, MI About Methods

Methods Machine Tools supplies high-quality, high-precision machine tools and automation solutions, and designs integrated custom machining processes and systems. Headquartered in Sudbury, Mass., and in operation since 1958, Methods provides an end-to-end portfolio of best-in-class products, engineering, service, parts, training, and integration. Methods has more than 300 employees, seven technology centers, one high precision machining center, and has installed in excess of 45,000 machines throughout North America.

The Robot Programmer is responsible for the programming, configuration, commissioning, and optimization of industrial robotic systems used in CNC machine tending and manufacturing automation applications. This role works closely with mechanical engineers, controls engineers, application engineers, project managers, and customers to ensure robotic cells operate safely, efficiently, and meet production requirements.

The ideal candidate possesses strong robotic programming experience, a solid understanding of machining operations, and the ability to troubleshoot and optimize automated manufacturing systems both in-house and at customer facilities.

• Medical, Dental, Vision, Paid time off, Education Assistance, 401(k) Plan, and great opportunity for career growth.

• Develop, modify, and debug robot programs for CNC machine tending applications.
• Program industrial robots including FANUC and other robotic platforms.
• Configure robot tools, frames, payloads, I/O, and communication protocols.
• Integrate robots with CNC machines, conveyors, vision systems, part presentation systems, and peripheral equipment.
• Create robust robot routines for part loading, unloading, inspection, and material handling processes.

• Participate in system startup, testing, and validation activities.
• Commission robotic work cells both internally and at customer locations.
• Verify system functionality against customer requirements and project specifications.
• Perform cycle-time studies and optimize robotic motion paths to maximize throughput.
• Support Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT).

• Diagnose and resolve robotic, automation, PLC, networking, and CNC interface issues.
• Analyze downtime events and implement corrective actions.
• Optimize robot motion, machine interface signals, and overall cell efficiency.
• Support customer production ramp-up activities.
• Develop continuous improvement recommendations for existing robotic systems.

• Create and maintain robot programming standards and best practices.
• Develop technical documentation including:
  • Robot backup files
  • Operating procedures
  • Setup instructions
  • Troubleshooting guides
  • Project completion reports
• Maintain revision control of robot software and system documentation.

• Provide on-site and remote customer support.
• Assist in operator, maintenance, and programmer training.
• Support service and warranty activities.
• Serve as a technical resource during project reviews and customer meetings.

• Collaborate with controls engineers on PLC integration and machine communication.
• Work closely with mechanical engineers to validate tooling and gripper functionality.
• Support Application Engineering during system development and proving processes.
• Participate in project planning, risk assessments, and design reviews.

• Experience programming one or more of the following:
  • FANUC
  • ABB
  • Motoman/Yaskawa
  • KUKA
  • Kawasaki
• Knowledge of robot path optimization and cycle-time reduction techniques.

• Understanding of CNC machining processes and machine interfaces.
• Experience with end-of-arm tooling (EOAT), grippers, and material handling systems.
• Familiarity with vision-guided robotics systems.
• Understanding of industrial safety circuits and machine safeguarding requirements.

• Basic PLC troubleshooting experience.
• Knowledge of industrial networks…