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Senior Controls Engineer

Job in Woburn, Middlesex County, Massachusetts, 01813, USA
Listing for: Emvolon
Full Time position
Listed on 2026-06-05
Job specializations:
  • Engineering
    Process Engineer, Electrical Engineering
Salary/Wage Range or Industry Benchmark: 80000 - 100000 USD Yearly USD 80000.00 100000.00 YEAR
Job Description & How to Apply Below

We are seeking a skilled Senior Controls Engineer to design, implement, and optimize advanced control systems for dynamic chemical, and process applications.

The ideal candidate brings a strong background in industrial (PLC based) control systems development, with applications across industrial processes, chemical and/or oil & gas operations.

This role requires expertise in modeling, algorithm development, and real-time implementation to enhance efficiency, safety, and environmental performance of complex systems.

Key Responsibilities
  • Develop and implement control strategies for thermal, fluid, and chemical process systems including combustion, catalytic reaction, and energy conversion.
  • Design, code, and validate control algorithms for real-time process applications.
  • Support integration of main process control with equipment controllers (engines, compressors, etc.) and safety systems.
  • Model and simulate dynamic systems using MATLAB/Simulink or equivalent tools to support control design and optimization.
  • Conduct system testing, commissioning, and troubleshooting in laboratory, pilot plant, or field environments.
  • Collaborate with cross-disciplinary teams (mechanical, chemical, and electrical engineers) to ensure robust process and equipment integration.
  • Prepare technical documentation, test reports, and validation procedures in line with industry standards.
Qualifications
  • Bachelor’s or Master’s degree in Controls, Electrical, Mechanical, or Chemical Engineering.
  • 5+ years of experience in process controls.
  • Experience with industrial communication protocols (e.g., Modbus, CAN, OPC).
  • Understanding of control theory, real-time systems, and embedded software development (e.g., MATLAB/Simulink, C/C++).
  • Familiarity with oil & gas or energy systems: compressors, pumps, reactors, or thermal/fluid processes.
  • Experience with internal combustion engine control (ECU) is a plus.
  • Knowledge of process safety standards and applicable regulations (e.g., IEC 61511/61508, API, or OSHA guidelines).
  • Excellent problem‑solving skills and ability to work in multi‑disciplinary teams.
Why Join Us
  • Contribute to innovative energy and process control solutions spanning clean fuels, chemicals, and oil & gas applications.
  • Work at the intersection of control systems and process engineering, enabling safer, cleaner, and more efficient industrial operations.
  • Collaborate with a highly skilled team and gain exposure to cutting‑edge control strategies in both laboratory and field environments.
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Position Requirements
10+ Years work experience
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