Process Technician Job Woburn area,Massachusetts USA,Manufacturing / Production

The Process Technician is responsible for setting up, monitoring, troubleshooting, and optimizing manufacturing processes within a custom plastics manufacturing environment. This role ensures production equipment operates efficiently, products meet quality standards, and process parameters are maintained to support safe and consistent production. The Process Technician works closely with production, quality, maintenance, and engineering teams to improve productivity and reduce downtime.

Key Responsibilities

set up and start production equipment, including injection molding, extrusion, thermoforming, blow molding, or other plastics processing machinery
Monitor machine performance and adjust process parameters to maintain product quality and production efficiency
Troubleshoot processing issues, equipment malfunctions, and product defects
Perform mold, die, and tooling changes as required
Conduct process startups, shutdowns, and changeovers according to established procedures
Verify products meet customer specifications and quality requirements through routine inspections and measurements
Document process settings, production data, downtime events, and quality information
Collaborate with Process Engineers and Production Supervisors to implement process improvements
Support root cause investigations and corrective actions related to quality and production issues
Minimize scrap and material waste through effective process control and optimization
Assist with preventive maintenance activities and equipment troubleshooting
Train and support machine operators on proper process procedures and best practices
Maintain a clean, organized, and safe work environment while following all company safety policies

Qualifications Education

High School Diploma or GED required
Technical degree or certification in Plastics Technology, Manufacturing Technology, or related field preferred

Experience

2+ years of experience in plastics manufacturing preferred
Experience with injection molding, extrusion, thermoforming, blow molding, or similar plastic processing equipment
Experience performing machine setups, process adjustments, and troubleshooting
Strong understanding of plastics manufacturing processes and equipment
Ability to read and follow work instructions, process sheets, and technical documentation
Knowledge of quality inspection tools such as calipers, micrometers, and gauges
Mechanical aptitude and strong troubleshooting abilities
Ability to identify process deviations and take corrective action
Strong attention to detail and commitment to product quality
Effective communication and teamwork skills
Basic computer skills for data entry and production reporting

Preferred Qualifications

Experience in a custom plastics or high-mix manufacturing environment
Knowledge of scientific molding principles
Familiarity with SPC (Statistical Process Control) and Lean Manufacturing concepts
Forklift and overhead crane experience a plus
Experience working with automated manufacturing equipment and robotics

Physical Requirements

Ability to stand, walk, bend, and lift throughout a manufacturing shift
Ability to lift up to 50 pounds on a regular basis
Ability to work in a production environment with exposure to heat, noise, and moving machinery
Ability to wear required personal protective equipment
Competitive hourly wage with overtime opportunities
Health, dental, and vision insurance
401(k) with company match
Paid time off and holidays
Shift differential opportunities (where applicable)

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