Sr. CAE Engineer – Vehicle Dynamics; Architecture & Simulation Methods

Position Overview

You will lead the application of advanced simulation and modeling to support early-stage vehicle development and system-level design decisions. You will use high-fidelity tools such as Car Sim to evaluate vehicle dynamics, define performance targets, and inform architecture selection before physical prototypes are built. You will collaborate closely with design, test, and ride and handling teams to translate simulation insights into actionable engineering outcomes.

You will also contribute to the development of scalable methods and tools that enhance simulation-driven engineering across programs, influencing vehicle performance and architecture through early, data-driven decision-making.

• Lead early-stage vehicle architecture development through system-level simulation, trade studies, and performance analysis.
• Define and evaluate vehicle dynamic targets, attributes, and performance metrics across multiple use cases.
• Develop, maintain, and refine high-fidelity full-vehicle simulation models using tools such as Car Sim.
• Conduct scenario-based simulations, including handling, ride, stability, and durability inputs, to assess vehicle performance.
• Perform system-level analysis to support design decisions across chassis, suspension, steering, and mass distribution.
• Develop and standardize simulation methodologies, modeling frameworks, and best practices.
• Drive automation and efficiency improvements in simulation workflows through scripting and tool development.
• Collaborate with design engineering teams to guide subsystem development using simulation insights.
• Partner with test and ride and handling teams to correlate simulation results with physical test data.
• Translate complex simulation outputs into clear, actionable recommendations for cross-functional stakeholders.
• Provide technical leadership and mentorship on vehicle dynamics modeling and simulation practices.

• Technical/Functional Expertise:
  Apply required technical or professional knowledge to perform the role effectively and stay current within your area of expertise.
• Critical Thinking:
  Analyze information objectively, evaluate options, and apply sound judgment to solve problems and make informed decisions.
• Collaboration:
  
  Work effectively with others across functions and levels, contributing to shared goals while respecting different perspectives.

• Bachelor’s degree in Mechanical Engineering or a related field.
• Minimum of 6 years of experience in vehicle dynamics and system-level performance modeling.
• Experience with multi-body dynamics and full-vehicle simulation tools.
• Demonstrated ability to develop or apply simulation methods to inform engineering decisions.
• Experience correlating simulation models with test data.
• Proficiency in interpreting and communicating complex simulation results to cross-functional teams.
• Strong analytical and problem-solving skills.
• Experience using Car Sim for full-vehicle dynamics simulation.
• Experience influencing early-stage vehicle architecture and design decisions.
• Experience with automation, scripting, or tool development (e.g., Python or similar).

The starting pay range for Minnesota is $109,000 to $144,000 per year.

Polaris Inc. is an Equal Opportunity Employer and will make all employment-related decisions without regard to race, color, religion, creed, sex, sexual orientation, gender identity, national origin, age, disability, marital status, familial status, status with regard to public assistance, membership or activity in a local commission, protected veteran status, or any other status protected by applicable law.