Instrument Tech-Grade 3

CO 2 Extraction Plant Operator

Safely and efficiently run the high-pressure CO 2 Extraction Plant. Must be able to identify process problems, make necessary repairs, adjustments and assist in training new employees.

Production:

• Operate bridge crane and forklift.
• Regulate the flow of raw and spent pellets through the facility.
• Understand food safety concepts and apply them to production.
• Transport super bags from warehouse to CO 2 Plant and stage within plant.
• Maintain dust system e.g. baghouse, conveying equipment, airlocks.

Observe and learn process from control room computer terminals inclusive of, but not limited to:

• Understand computer graphics and process variables.
• Understand how control system works.
• Understand how PID controller's work.
• Learn and respond to all alarms.
• Operate the process using the automated and Manual sequence.
• Start-up and shutdown process.
• Assist Hot Co2 Flush, Caustic wash.
• Learn how interlocks work.
• Periodically scan all process screens to obtain situational awareness of the processing facility.

5S/Maintenance:

• Perform daily/weekly maintenance, checklist duties and troubleshooting/repair.
• Assist with troubleshooting, repair and maintenance of all mechanical/electrical/instrumentation systems inclusive of, but not limited to:
• Have a basic understanding of Repair, maintenance and calibration of control valves, sensors, transmitters and controllers.
• Understand and read electrical schematics.
• Understand how PLC's and control systems work.
• Operation, repair and maintenance of pumps, heat exchangers, refrigeration systems, compressed air systems, CO2 systems
• Understand how PID controller's work.
• Understand piping and instrumentation diagrams.
• Understand block and bleed procedures for valve replacement.
• Understand Basic Boiler operation.
• Ability to locate stocked and non-stocked parts and supplies utilizing the Parts list as well as acquire a working knowledge of Placement of all parts and supplies.
• Understand and implement 5S Procedures inclusive of but not limited to:
• Sort, Set in order, Shine, Standardize, Sustain
• Operate vacuum and dust collection systems.
• Sweep and wash down assigned/shared areas.
• Ensure tools and items are well organized.

Safety:

• Handle chemicals inclusive of, but not limited to:
• Clean extract spills with methanol/fill methanol bottles.
• Handle caustic beads or liquid caustic.
• Understand and practice safe handling of chemicals.
• Understand and use appropriate personal protection equipment (PPE)
• Understand and practice safety procedures inclusive of, but not limited to:
• Understand and monitor level of CO2 in all work and storage tanks
• Respond to all CO 2 leak detection alarms.
• Know all safety procedures including equipment LOTO, welding, working form heights and vessel entry permits.
• Understand SDS, Secure flammables, chemicals and pressurized cylinders in proper area.
• Use of "Scott Air-Pak"
• Inspect sensors and safety equipment. Ensure safety communication board is up to date and update if necessary.

ERP:

• Use D365 to scan and receive items for the plant, including inventory counts of all products, supplies, chemicals and finished goods. Entry of required production information into the appropriate D365 checklists.

Leadership:

• Perform leadership tasks through positive communication and coordination between the production supervisor, crew lead, and operator team. Create an environment of problem solving by utilizing the Kaizen log and other communication tools and encouraging others to do the same.

Other duties as assigned.

Conditions of Employment:

Required:

Preferred: