Senior Process Engineer - Combustion
Listed on 2026-05-07
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Engineering
Process Engineer, Quality Engineering, Manufacturing Engineer, Chemical Engineer
At Vallourec, we’re shaping the future of steel through advanced technology, operational excellence, and an uncompromising commitment to safety. We’re seeking a Sr. Process Engineer – Combustion to lead heat treat process engineering across multiple locations and play a critical role in improving product quality, furnace performance, and CO₂ reduction.
Your Role at a Glance As a senior technical leader within our Operations Technology team, you will:- Lead and develop a multi-site team of Heat Treat process engineers (Youngstown, Houston, Muskogee).
- Own the technical performance of all furnaces, ensuring robust, safe, and consistent operation.
- Improve product quality, process control, and cost performance through data-driven process optimization.
- Reduce process variation by maintaining and improving standard procedures and training engineers and operators.
- Lead continuous improvement initiatives, quality loops, and root-cause problem-solving efforts.
- Apply Manufacturing Process Control (MPC), Six Sigma, SPC, DOE, FMEA, and capability analysis to resolve quality and production issues.
- Identify, develop, and implement capital projects aligned with Vallourec’s long-term strategy.
- Lead and support R&D collaboration, benchmarking, and trials of new technologies, processes, and materials.
- Build and track KPIs, report performance, and drive corrective actions.
- Champion safe furnace operation with a strong focus on sustainability and CO₂ emission reduction.
- Communicate effectively across departments, sites, and organizational levels.
- Bachelor’s degree in mechanical engineering or metallurgical engineering/Materials Science (required).
- 5+ years of experience in the pipe, steel, or related manufacturing industry.
- Advanced degree (M.S. or Ph.D.) preferred.
- Strong background in process control, lean manufacturing, and statistical problem-solving.
- Proven leadership experience guiding engineers and driving cross‑functional initiatives.
- Demonstrated success leading capital projects and process improvement programs.
- Ability to independently manage complex initiatives in a multi‑site environment.
- Ideal experience with furnaces, burners, and refractory systems.
Success in this role is driven by leadership, ownership, and adaptability. We value professionals who:
- Prioritize safety and operational discipline
- Communicate clearly and collaborate across teams
- Embrace change and continuous improvement
- Apply structured, analytical problem‑solving
- Take accountability and pride in performance
- Demonstrate reliability, initiative, and attention to detail
- Develop others through coaching and technical leadership
At Vallourec, your expertise fuels real impact — and we’re invested in your growth. We offer:
- Competitive Medical, Dental, and Vision coverage
- Company-paid Life Insurance and Short/Long-Term Disability
- 401(k) with 4.5% company match and no vesting period
- Paid Parental Leave for birthing and non-birthing parents
- Paid vacation time
- Performance-based bonus program
- Tuition reimbursement and professional development support
Safety isn’t just a priority — it’s our promise. Every decision, every process, and every project is guided by a commitment to protecting our people and continuously raising the bar.
Equal Opportunity Employer
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