Manufacturing Engineer

Job Title:

Manufacturing Engineer

Job Description

This Manufacturing Engineer role focuses on leading and supporting fabrication-related capital projects, optimizing equipment and processes, and driving continuous improvement in a high-volume manufacturing environment. The position combines hands-on work on the production floor with engineering analysis, process development, and cross-functional collaboration to ensure safe, efficient, and high-quality operations.

Responsibilities

+ Coordinate, plan, and direct major capital projects associated with fabrication activities, ensuring projects meet performance, quality, and timing objectives.

+ Coordinate, schedule, and serve as a liaison between production, maintenance, and contract personnel for the installation and start-up of fabrication equipment and process projects.

+ Lead and support engineering activities and designs focused on equipment utilization and optimization to improve throughput, quality, and reliability.

+ Assist in the development and implementation of preventive maintenance programs for fabrication equipment in collaboration with operations and maintenance teams.

+ Support robotic activities, including implementation, programming, and integration of robotic cells into existing manufacturing processes.

+ Participate in training activities, run-at-rate confirmations, and Production Part Approval Process (PPAP) run-offs to validate processes and ensure readiness for production.

+ Participate in the evaluation and selection of future operators, providing technical insight into skill requirements and training needs.

+ Contribute to quoting new business that utilizes similar manufacturing methods by providing process, equipment, and cost-related input.

+ Assist with activities that define and support future strategy for growth of the fabrication business, including process capability and technology enhancements.

+ Support cell supervision, material planning, and production scheduling to ensure efficient flow of work and optimal use of resources.

+ Support Advanced Product Quality Planning (APQP) activities to ensure robust launch and ongoing control of new and existing products.

+ Conduct Process Failure Modes and Effects Analysis (PFMEA) to identify and mitigate process risks.

+ Develop and maintain part control plans to ensure consistent quality and compliance with customer requirements.

+ Lead and support process improvement activities aimed at increasing efficiency, reducing waste, and enhancing product quality.

+ Drive yield improvement initiatives by analyzing scrap, rework, and process variation and implementing corrective actions.

+ Perform detailed process analysis and root cause investigations for repeat issues such as Discrepant Material Reports (DMRs) and Change Control Notices (CCNs), and implement sustainable corrective actions.

Essential Skills

+ Bachelor's degree in a mechanical discipline.

+ 5+ years of related engineering experience in a manufacturing environment.

+ Strong manufacturing engineering and process engineering experience.

+ Proficiency in Geometric Dimensioning and Tolerancing (GD&T) and its application in manufacturing and inspection.

+ Hands-on CNC machining experience, including setup, operation, and process optimization.

+ Ability to coordinate and manage capital projects in a production environment.

+ Experience working with fabrication equipment and related processes.

+ Capability to develop and support preventive maintenance programs for production equipment.

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Experience with process analysis, root cause investigation, and implementation of corrective actions.

+ Ability to collaborate effectively with production, maintenance, and external contractors.

Additional

Skills & Qualifications

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Experience with machine design and the development or modification of production equipment.

+ Proficiency in 3D CAD modeling and relevant engineering analysis tools.

+ Casting and/or extrusion processes.

+ Experience in automotive manufacturing environments or with automotive customers.

+ Familiarity with Production Part Approval Process (PPAP) requirements and documentation.

+ Experience supporting Advanced Product Quality Planning (APQP)…