Senior Controls Engineer

Location:
Arlington Heights, IL area
. The role requires regular onsite presence and consistent commuting.

The Controls Engineer is responsible for designing, developing, programming, and maintaining control systems for manufacturing processes and equipment. The position works closely with project managers, electrical engineers, and automation teams to ensure effective system integration, compliance, and continuous improvement. The candidate should be detail‑oriented, technically strong in PLC/HMI programming, and able to manage multiple projects through various stages of development.

• Program, configure, and troubleshoot PLCs and HMIs
• Develop and integrate automation and motion control systems
• Work with industry‑standard platforms such as Rockwell / Allen‑Bradley tools (Studio
  5000, RSLogix)
• Utilize motion control technologies such as Kinetix, Festo, IAI or similar

• Design electrical schematics and wiring diagrams
• Create bills of materials (BOMs)
• Design and program safety circuits (preferred)
• Ensure designs meet applicable standards (e.g., UL)
• Interpret CAD drawings, specifications, and operational requirements

• Troubleshoot electrical systems, wiring, and integrated controls
• Debug automation systems and perform final testing
• Support startup, commissioning, and field service activities (5‑15% travel)
• Work with industrial voltage systems (24 VDC, 120/240/480 VAC)

• Manage multiple projects across various build phases
• Collaborate with engineering and production teams to ensure smooth execution
• Train maintenance personnel on system operation and functionality
• Execute projects from concept through completion with minimal supervision

• Bachelor's degree in Electrical, Mechatronics, Automation Engineering, or related field (preferred)
• 5+ years of experience in automation and controls engineering
• Strong PLC and HMI programming experience
• Experience working with automation equipment and electrical troubleshooting
• Ability to manage multiple concurrent projects
• Strong communication and problem‑solving skills
• Detail‑oriented with strong analytical ability

• Machine vision systems such as Cognex, Keyence, iRVision
• Industrial robotics such as Fanuc
• Safety circuit design and programming
• Electrical schematic design experience

• Primarily seated work with occasional standing, walking, and climbing
• Frequent use of hands and reaching
• Occasional lifting up to 25 lbs
• Requires close, distance, and color vision
• Work environment includes moderate noise levels and industrial settings