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Senior Dairy Processing Engineer

Job in Chicago, Cook County, Illinois, 60601, USA
Listing for: fairlife
Full Time position
Listed on 2026-07-01
Job specializations:
  • Engineering
    Process Engineer, Manufacturing Engineer, Quality Engineering, Chemical Engineering
Salary/Wage Range or Industry Benchmark: 135000 - 165000 USD Yearly USD 135000.00 165000.00 YEAR
Job Description & How to Apply Below

Senior Dairy Processing Engineer

The Sr. Dairy Processing Engineer will come in with deep technical expertise in fluid milk membrane separations (especially ultrafiltration), thermal processing (HTST/HHST/UHT), and end-to-end milk unit operations—from raw milk receiving through packaging. This role is a hands-on technical authority who will be integral to process technology innovation as well as troubleshooting manufacturing issues, optimizing process capabilities and product quality, supporting pilot-to-plant scale-up, and serving as a trusted partner to Operations, Manufacturing, and Quality.

Responsibilities:

  • Serve as a go-to technical expert for fluid milk separation, standardization, homogenization, pasteurization systems (HTST/HHST/UHT), and packaging performance.
  • Diagnose and resolve process and product issues.
  • Partner with Operations/Manufacturing/Quality to drive safe, compliant, and reliable production and troubleshoot process deviations, and identify root causes for quality issues.

Process design, scale-up, and optimization:

  • Define critical process parameters, key performance indicators, and control plans.
  • Design, coordinate, and execute pilot and commercial-scale plant trials.
  • Own process capability improvements and provide technical input to capital projects and equipment selection.
  • Provide subject-matter expertise on OEM platforms and engineering approaches.

Technical Advocacy:

  • Proactively identify opportunities for process optimization that improve efficiency, sustainability, yield or product shelf-life.
  • Lead initiatives and manage stakeholders across Engineering, Quality, and Supply Chain.

Milk chemistry, physical chemistry, and product quality:

  • Apply deep knowledge of milk composition and how processing impacts chemistry, physical properties, and functional performance of milk and its components.
  • Partner with Product Development and Operations on formulation/processing choices for fluid dairy products, including shakes and other forms (sensory, taste, texture, stability, shelf-life).

Analytics & data-driven decision making:

  • Define plans and execute and interpret analytical testing results tied to processing and shelf-life: milk composition chemistry, rheology, chromatographic/volatile profiling and other relevant analytical methods.
  • Establish and improve SOPs, troubleshooting playbooks, and process data reviews

People leadership:

  • Individual contributor to start. Will build and develop a team of 1–4 (e.g., process engineers, dairy scientists, technicians).
  • Build strong cross-functional relationships and communicate clearly from plant floor to leadership level.

Skills/qualifications required:

  • MS in Dairy Science, Food Engineering, Food Science, Chemical Engineering, or closely related field with a focus on dairy processing and/or thermal processing.
  • 5-10 years of progressive experience in fluid dairy processing spanning pilot through commercial manufacturing.
  • Demonstrated expertise in: HTST/HHST and/or UHT processing of fluid milk (and/or cream) and practical plant troubleshooting.
  • End-to-end milk unit operations: raw receiving → clarification/separation → standardization → homogenization → pasteurization/aseptic processing → packaging.
  • Ultrafiltration of milk and/or dairy membrane separations (MF/UF/NF/RO familiarity as a plus).
  • Strong technical competence in dairy physical chemistry and processing impacts on proteins/fats/enzymes.
  • Proven ability to partner with Operations/Manufacturing/Quality in a high-accountability environment.
  • Experience with aseptic systems and packaging interactions (commercial aseptic operations strongly preferred).
  • Track record of leading cross-functional root-cause investigations (e.g., flavor defects, oxidation, shelf-life failures, stability issues).
  • Experience in capital projects preferred.
  • Familiarity with regulatory expectations and operator training frameworks for pasteurization systems preferred.

Position location:

Chicago, IL

Reports to:

Sr. Director, R&D

Travel requirements: 40-50% travel to our plants

Exempt/nonexempt:
Exempt

Base pay offered may vary depending on geography, job-related knowledge, skills, and experience. A full range of medical, financial, and/or other benefits, dependent on the position, is offered.

Base pay range: $135,000 - $165,000 USD

Position Requirements
10+ Years work experience
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