Process Engineer

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Full Time Professional Chicago, IL, US

21 days ago Requisition

General

Purpose:

Manages the design and layout of new processes from design to operation with a focus on future continuous improvement.

Essential Functions:

• Define process capability requirements of new production lines (both current and future)
• Designs layout of plant taking into consideration the current and future requirements of new production lines, best practices, lean manufacturing principles, and OSHA/EPA compliance
• Coordinates with both internal and external resources to integrate equipment and machinery
• Studies product and its requirements, using mathematical methods such as operations research, to meet those requirements and design manufacturing and information systems
• Coordinates all available knowledge and information into finished scale drawing, showing most efficient location of personnel, equipment, and necessary working area around each
• Creates necessary documentation of new line (e.g. troubleshooting guides, environmental, etc.)
• Trains employees on operation of new line
• Establishes work measurement programs and analyzes work samples to develop standards for labor utilization
• Analyzes workforce utilization, facility layout, and operational data, such as production costs, process flow charts, and production schedules, to determine efficient utilization of workers and equipment
• Confers with management and engineering staff to implement plans and recommendations

• Recommends methods for improving worker efficiency and reducing waste of materials and utilities, such as restructuring job duties, reorganizing workflow, relocating work stations and equipment, and purchase of equipment
• May take part in developing management systems for cost analysis
• Participates in documenting and maintaining ISO  Quality Systems
• Participates in Continuous Process Improvement programs and takes an active role on committees and in work groups

Does all other duties as assigned

Qualifications/Basic

Job Requirements:

• Bachelor's degree in industrial engineering or similar from a four-year college or university; and one to two years related experience and/or training; or equivalent combination of education and experience
• Familiar with ISO, Six Sigma, SPC, TQM, MRP, JIT, FMEA, and lean principles
• Ability to read and interpret documents such as technical drawings, process charts, blueprints, safety rules, operating and maintenance instructions, and procedure manuals
• Ability to write routine reports and correspondence
• Ability to speak effectively before groups of customers or employees of organization
• Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of trigonometry
• Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations
• Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists
• Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form
• Special skills desired, but not required: glass processing, tempering process, coatings and coating applications, and thermal-chemical transfer (basic chemistry)
• Computer literate in Windows 7, MS Office 2010, and proficient with AutoCAD – strong preference for someone with MS Project experience (e.g. Gantt charts)
• For a list of mandatory training for this position, please see the Training Plan 6.2.2.2

Physical Requirements:

These are physical and mental requirements of the position as it is typically performed. Inability to meet one or more of these physical requirements will not automatically disqualify a candidate or employee from the position. Upon request for a reasonable accommodation, the Company may be able to adjust or excuse one or more of these requirements, depending on the requirement, the essential functions to which it relates, and the proposed accommodation.

Seeing Ability to Move Distances Lifting (specify)

Color Perception (Red, Green, Amber) Within and Between 40 Pounds Warehouse/Offices

Hearing/Listening Climbing Carrying (specify)

Touching Ability to Mount and Pounds

Dexterity Dismount Forklift/Truck Other

Hand Pushing/Pulling

Mental/Reasoning Requirements:

Reading – Complex Clerk Judgment/Decision-making

Writing – Simple Advanced Math Skills

Works Alone Extreme Heat Moving Objects

Works with Others Noise High Places

Verbal Contact w/ Others Mechanical Equipment Fumes/Odors

Inside Dirt/Dust

Disclaimer:

The above statements are intended to describe the general nature and level of work being performed by employees assigned to this classification. They are not intended to be construed as an exhaustive list of all responsibilities, duties and/or skills required of all personnel so classified.