Principal Engineer, R&D - Thermoforms

Job Purpose

As the Rigid Thermoform Packaging Engineer, you will contribute technical expertise to help develop and advance rigid packaging material and format solutions for the North American portfolio. The objective of the role is to support development and validation of functional, cost‑competitive rigid packaging solutions that meet sustainability requirements, while enabling innovation, compliance, and value engineering initiatives. You will collaborate with Innovation, Process, and Platform packaging teams and cross‑functional stakeholders to translate technical and sustainability requirements into commercially manufacturable solutions under the guidance of technical leadership.

• Support execution of rigid packaging technical initiatives by completing assigned research, development, and validation work streams that balance technology exploration with proof of concept needs.
• Contribute to technical assessments and business case inputs for packaging technologies/applications by gathering data, summarizing learnings, and documenting technical risks and opportunities.
• Support external collaboration activities across the value chain (e.g., resin, coating, material suppliers; universities; institutes; start‑ups; open innovation networks; scouting partners, industry partnerships) by coordinating samples/trials, tracking actions, and documenting outcomes.
• Apply enterprise standards and manufacturability considerations by following established guidance to ensure design decisions align with enterprise standards, manufacturability needs, sustainability needs, and platform direction.
• Provide technical problem solving on rigid packaging projects by using structured troubleshooting, data analysis, and experimentation to resolve technical hurdles.
• Apply Design of Experiments (DoE), statistics, and technical problem‑solving practices to research, development, and validation work.
• Support prototyping development for consumer testing and assist with pilot line setup and scale‑up to industrial production as required to enable commercialization.
• Contribute to knowledge sharing and capability building by documenting learnings, creating technical summaries, and supporting training content or informal coaching as needed.

• Contribute to execution of the rigid packaging technology strategy through technical work products (data packages, trial results, recommendations) that support sustainability, innovation, and value engineering initiatives.
• Deliver technical work streams for rigid packaging projects from concept through proof of concept and handover support, meeting committed timelines and technical performance targets for assigned responsibilities.
• Support compliance with sustainability and regulatory requirements by incorporating requirements into experimental plans and design recommendations, including:
  • Minimizing Extended Producer Responsibility (EPR) fee impacts (as applicable to design choices)
  • Supporting designs that help avoid material bans and regulatory risks
  • Supporting recyclable, reusable, and compliant packaging formats aligned with enterprise sustainability goals and legislative requirements
• Support delivery of packaging designs to Performance‑Based Specifications (PBS) to meet defined functional, quality, shelf‑life, consumer experience, and manufacturing performance outcomes.

• BS/MS/PhD degree in Engineering, Materials, Chemical or Packaging Engineering preferred, or related discipline.
• 6+ years of R&D packaging technology development, commercialization experience, with exposure to rigid plastic thermoform packaging and project leadership experience (consumer goods, food & beverage, pharma or similar preferred). Experience working at converter or upstream resin or technology provider ideal.
• Working technical knowledge of materials (polymers, barriers and additives, etc.) and thermoforming plastics, understanding manufacturing constraints, including converting processes (e.g., lidding, molding, extrusion, form‑fill‑seal).
• Demonstrated ability to support end‑to‑end development activities, including…