More jobs:
Lean Manufacturing Engineer
Job in
Harvey, Cook County, Illinois, 60426, USA
Listed on 2026-05-25
Listing for:
Atkore
Full Time
position Listed on 2026-05-25
Job specializations:
-
Engineering
Lean Manufacturing / Six Sigma
Job Description & How to Apply Below
Role Expectations
- Act as an accountability partner by reinforcing standards, commitments, and follow‑through with supervisors and leaders
- Serve as a hands‑on doer, directly executing and driving improvement work on the shop floor
- Apply lean expertise to diagnose problems, set standards, and guide teams toward effective countermeasures
- Support and sustain Lean Daily Management (LDM) systems across departments and shifts
- Facilitate daily huddles, tier meetings, and SQDC reviews
- Ensure visual management is accurate, current, and used to drive action
- Coach supervisors on leader standard work, escalation, and problem solving
- Reinforce commitments made in daily management and ensure follow‑through
- Address gaps to standards directly and in real time
- Identify, prioritize, and lead high‑impact Kaizen events aligned to SQDC objectives
- Partner with site leadership to ensure CI activity focuses on impactful real business needs
- Use data and direct observation to target improvement opportunities with material impact
- Translate Kaizen outcomes into standard work with clear ownership and sustainment plans
- Analyze operational data to identify trends, risks, and chronic issues
- Lead structured root cause problem solving using lean and Six Sigma tools
- Drive execution and verification of countermeasures
- Prevent regression through audits, follow‑up, and routine reinforcement
- Support standardization of best practices within the site
- Bachelor's degree or equivalent in Engineering, Engineering Technology, or other related functional areas or work experience.
- 3 to 5 years of similar work experience in a manufacturing operation.
- Certified Lean Practitioner or Certified Six Sigma Black Belt strongly preferred.
- Proficient in creating and analyzing data; proven ability to conduct complex problem solving and analysis and apply these abilities to product or service development and process improvement.
Prepare, Introduce, Familiarize
- Complete the Atkore Onboarding & Immersion program.
- Develop a clear understanding of how your role contributes to Atkore’s overall strategy.
- Begin building strong working relationships with site leadership, support functions, and production teams.
- Familiarize yourself with the plant layout, internal Lean systems, and operating rhythms.
- Participate in scheduled Gemba walks, leadership meetings, and continuous improvement activities.
Engage, Support, Learn
- Manage and enhance Key Process Indicators (KPIs) and Targets to Improve (TTI) dashboards aligned to the Strategy Deployment Process.
- Support plant productivity initiatives and transactional waste reduction efforts.
- Provide input and feedback to leadership on process improvement opportunities across all areas of the organization.
- Facilitate process and transactional improvement Kaizen events.
- Identify, establish, and sustain standardized processes across the organization.
- Collect, analyze, and monitor data to prioritize high‑impact Kaizen initiatives.
- Actively engage in plant operating rhythms that promote cross‑functional communication, opportunity identification, and problem‑solving.
- Partner closely with plant team members at all levels to train, coach, and implement Lean methodologies (e.g., LDM, 5S, Kaizen).
- Conduct assessments to evaluate team maturity in Lean tools, concepts, and methodologies.
Define, Collaborate, Execute
- Partner with cross‑functional teams to define process capabilities, assess performance gaps, and develop gap closure plans.
- Build and support a robust Continuous Improvement (Kaizen) pipeline, including creating and executing Kaizen charters; facilitating improvement workshops; and coaching team leaders on effectiveness.
- Coach, train, and mentor teams in Lean tools and methodologies, including Value Stream Mapping (VSM), Standard Work, 5S, SMED, Lean Daily Management, Gemba, problem‑solving, and Total Productive Maintenance (TPM).
- Promote awareness, knowledge, and application of Lean methodologies to support business…
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