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Lean Manufacturing Engineer

Job in Harvey, Cook County, Illinois, 60426, USA
Listing for: Atkore
Full Time position
Listed on 2026-05-25
Job specializations:
  • Engineering
    Lean Manufacturing / Six Sigma
Salary/Wage Range or Industry Benchmark: 80000 - 100000 USD Yearly USD 80000.00 100000.00 YEAR
Job Description & How to Apply Below

Role Expectations

  • Act as an accountability partner by reinforcing standards, commitments, and follow‑through with supervisors and leaders
  • Serve as a hands‑on doer, directly executing and driving improvement work on the shop floor
  • Apply lean expertise to diagnose problems, set standards, and guide teams toward effective countermeasures
Lean Daily Management & Execution
  • Support and sustain Lean Daily Management (LDM) systems across departments and shifts
  • Facilitate daily huddles, tier meetings, and SQDC reviews
  • Ensure visual management is accurate, current, and used to drive action
Supervisor Coaching & Accountability
  • Coach supervisors on leader standard work, escalation, and problem solving
  • Reinforce commitments made in daily management and ensure follow‑through
  • Address gaps to standards directly and in real time
Continuous Improvement & Kaizen
  • Identify, prioritize, and lead high‑impact Kaizen events aligned to SQDC objectives
  • Partner with site leadership to ensure CI activity focuses on impactful real business needs
  • Use data and direct observation to target improvement opportunities with material impact
  • Translate Kaizen outcomes into standard work with clear ownership and sustainment plans
Problem Solving & Performance Improvement
  • Analyze operational data to identify trends, risks, and chronic issues
  • Lead structured root cause problem solving using lean and Six Sigma tools
  • Drive execution and verification of countermeasures
Sustainment & Standardization
  • Prevent regression through audits, follow‑up, and routine reinforcement
  • Support standardization of best practices within the site
What You'll Bring
  • Bachelor's degree or equivalent in Engineering, Engineering Technology, or other related functional areas or work experience.
  • 3 to 5 years of similar work experience in a manufacturing operation.
  • Certified Lean Practitioner or Certified Six Sigma Black Belt strongly preferred.
  • Proficient in creating and analyzing data; proven ability to conduct complex problem solving and analysis and apply these abilities to product or service development and process improvement.
Within 3 Months:
Prepare, Introduce, Familiarize
  • Complete the Atkore Onboarding & Immersion program.
  • Develop a clear understanding of how your role contributes to Atkore’s overall strategy.
  • Begin building strong working relationships with site leadership, support functions, and production teams.
  • Familiarize yourself with the plant layout, internal Lean systems, and operating rhythms.
  • Participate in scheduled Gemba walks, leadership meetings, and continuous improvement activities.
Within 6 Months:
Engage, Support, Learn
  • Manage and enhance Key Process Indicators (KPIs) and Targets to Improve (TTI) dashboards aligned to the Strategy Deployment Process.
  • Support plant productivity initiatives and transactional waste reduction efforts.
  • Provide input and feedback to leadership on process improvement opportunities across all areas of the organization.
  • Facilitate process and transactional improvement Kaizen events.
  • Identify, establish, and sustain standardized processes across the organization.
  • Collect, analyze, and monitor data to prioritize high‑impact Kaizen initiatives.
  • Actively engage in plant operating rhythms that promote cross‑functional communication, opportunity identification, and problem‑solving.
  • Partner closely with plant team members at all levels to train, coach, and implement Lean methodologies (e.g., LDM, 5S, Kaizen).
  • Conduct assessments to evaluate team maturity in Lean tools, concepts, and methodologies.
Within 12 Months:
Define, Collaborate, Execute
  • Partner with cross‑functional teams to define process capabilities, assess performance gaps, and develop gap closure plans.
  • Build and support a robust Continuous Improvement (Kaizen) pipeline, including creating and executing Kaizen charters; facilitating improvement workshops; and coaching team leaders on effectiveness.
  • Coach, train, and mentor teams in Lean tools and methodologies, including Value Stream Mapping (VSM), Standard Work, 5S, SMED, Lean Daily Management, Gemba, problem‑solving, and Total Productive Maintenance (TPM).
  • Promote awareness, knowledge, and application of Lean methodologies to support business…
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