Maintenance Manager

Location: Campbellsburg

JOB DESCRIPTION

SUMMARY:

The Facility / Maintenance Manager is responsible for the safe, reliable, and cost-effective operation of all plant equipment, building systems, and maintenance personnel within a powder metal manufacturing facility. This role oversees preventive and predictive maintenance programs, equipment reliability, capital projects, spare parts management, contractor coordination, and facility infrastructure to support continuous production operations.

The Maintenance Manager works closely with production, engineering, quality, safety, and purchasing departments to minimize downtime and improve overall equipment effectiveness (OEE).

Key Responsibilities Maintenance & Reliability Manage all plant maintenance activities for powder metal production equipment including:

Compaction presses

Sinter furnaces

Hydraulic systems

Conveyors

Dust collection systemsCNC/machining equipment

Mixers and blenders

Heat treat equipment

Cooling systems and compressors

Develop and maintain preventive and predictive maintenance programs.

Troubleshoot mechanical, electrical, pneumatic, hydraulic, and controls-related issues.

Reduce unplanned downtime through root cause analysis and corrective actions.

Monitor equipment performance and reliability metrics.

Facility Management Oversee facility systems including:

HVACElectrical distribution

Compressed air systems

Water systems

Fire suppression systems

Building structure and grounds

Coordinate outside contractors and service vendors.

Ensure compliance with OSHA, EPA, NFPA, and local regulations.

Maintain plant housekeeping and maintenance shop organization.

Leadership & Supervision Supervise maintenance technicians, electricians, and outside contractors.

Schedule labor coverage for production support and emergency repairs.

Train and develop maintenance personnel.

Conduct performance reviews and disciplinary actions when required.

Promote a safety-first culture throughout the department.

Inventory & Purchasing Manage maintenance spare parts inventory and MRO supplies.

Coordinate parts ordering and vendor relationships.

Maintain accurate records in CMMS systems such as:

Megamation Direct Line Control  maintenance budgets and repair costs.

Continuous Improvement Support lean manufacturing and continuous improvement initiatives.

Participate in capital equipment installations and upgrades.

Improve PM completion rates and maintenance response times.

Assist engineering with equipment modifications and process improvements.

Education & Experience Associate’s or Bachelor’s degree in:
Industrial Maintenance, Mechanical Engineering, Electrical Engineering, Manufacturing Technology, or equivalent experience5+ years maintenance experience in manufacturing.
3+ years leadership or supervisory experience preferred.

Experience in powder metal, metal stamping, machining, heat treat, or heavy industrial manufacturing preferred.

Technical Skills Strong knowledge of:

Hydraulic systems

PneumaticsPLC troubleshooting

Motors and drives

Industrial electrical systems

Mechanical power transmission

Predictive maintenance methods

Ability to read:

Electrical schematics

Hydraulic diagrams

Mechanical drawingsCMMS experience required.

Preferred Certifications OSHA 30

NFPA 70

EPLC training

Welding/fabrication experience

Lean Manufacturing or Six Sigma exposure

Performance Metrics Equipment uptime

Preventive maintenance completion rate Maintenance cost control

Safety performance

Spare parts inventory accuracy

Work Environment Industrial powder metal manufacturing environment.

Exposure to:

Heat Dust Noise Heavy  machinery

Industrial chemicals and lubricants

On-call availability for emergencies and plant shutdowns may be required.

PHYSICAL DEMANDS:

Frequent walking, standing, and sitting in both office and manufacturing environments.

Occasionally lift and move materials or equipment up to 35 pounds.

Use of personal protective equipment (PPE) as required.

Visual acuity required for inspections and documentation review.

Occasional bending, squatting, reaching, and twisting may be required.

Non-standard/off-shift hours may be necessary for project support.

SAFETY REQUIREMENTS:

Comply with all company safety policies and procedures.

Participate in safety training, risk assessments, and hazard identification.

Utilize PPE including safety glasses, hearing protection, gloves, and other gear as needed.

Report unsafe conditions or practices promptly.

Promote a safe and clean working environment
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