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Maintenance Manager

Job in Sterling, Worcester County, Massachusetts, 01564, USA
Listing for: Amcor Flexibles, LLC
Full Time position
Listed on 2026-08-22
Job specializations:
  • Maintenance/Cleaning
    Maintenance Technician / Mechanic, Industrial Maintenance, Maintenance Manager
Salary/Wage Range or Industry Benchmark: 85000 - 100000 USD Yearly USD 85000.00 100000.00 YEAR
Job Description & How to Apply Below
Location: Sterling

Job Description

We're seeking a hands‑on Maintenance Manager to lead maintenance operations for our 24/7 blown film manufacturing facility. This role is responsible for ensuring equipment operates safely, reliably, and efficiently while developing a skilled maintenance team and driving continuous improvement.

You'll lead a team of six maintenance technicians supporting four rotating production crews and partner closely with Production, Quality, Engineering, Supply Chain, and Plant Leadership to maximize uptime and plant performance.

This is a highly visible leadership role that requires active involvement on the manufacturing floor. The ideal candidate enjoys troubleshooting complex equipment issues, mentoring technicians, improving reliability, and creating a strong culture of safety, accountability, and teamwork.

What You'll Do Lead Safety & Compliance
  • Promote a Zero Incident safety culture
  • Ensure compliance with OSHA, Lockout/Tagout, Arc Flash, NFPA 70E, and other regulatory requirements
  • Lead incident investigations and corrective actions
  • Ensure contractor safety compliance
Develop & Lead the Maintenance Team
  • Coach, mentor, and develop six maintenance technicians
  • Conduct performance reviews and development planning
  • Build training and cross‑training programs
  • Foster accountability, engagement, and teamwork
Provide Hands‑On Technical Leadership
  • Support troubleshooting and critical equipment repairs
  • Assist with preventive maintenance, rebuilds, and shutdown activities
  • Lead equipment startups following major repairs
  • Maintain expertise in PLCs, drives, electrical systems, hydraulics, pneumatics, and mechanical systems
Improve Equipment Reliability

Maintain and improve reliability of:

  • Blown Film Extrusion Lines
  • Winders, Die Systems, Air Rings
  • Gravimetric Blenders and Resin Conveying Systems
  • Chillers, Air Compressors, Cooling Towers, and Vacuum Systems
  • Packaging Equipment, Plant Utilities, and Building Systems

Drive improvements in:

  • Equipment Uptime
  • MTBF and MTTR
  • OEE Support
  • Overall Reliability
Manage Preventive & Predictive Maintenance
  • Develop and execute PM schedules
  • Achieve PM completion targets above 95%
  • Improve maintenance planning and CMMS utilization
  • Manage shutdown planning and predictive maintenance programs
Partner with Operations
  • Prioritize maintenance activities and respond to downtime issues
  • Lead root cause analysis and eliminate repeat failures
  • Support daily operational meetings and plant objectives
Drive Continuous Improvement

Lead projects involving:

  • PLC and controls upgrades
  • Reliability improvements
  • Safety enhancements
  • Energy reduction initiatives
  • Equipment replacement and modernization
  • Lean manufacturing practices
Manage Maintenance Resources
  • Maintenance budget and capital planning
  • Spare parts inventory
  • Contractor management
  • Equipment lifecycle planning
  • Vendor relationships and purchasing
What We're Looking For

Education

  • Associate degree in Industrial Maintenance, Electrical Technology, Engineering Technology, or related field preferred
  • Equivalent military or technical experience considered

Experience

  • 7+ years of industrial maintenance experience
  • 3+ years of maintenance leadership experience
  • Blown film or extrusion experience strongly preferred
  • Experience with industrial electrical, mechanical, hydraulic, and pneumatic systems
  • PLC troubleshooting experience preferred li>
  • Proven leadership, communication, and problem‑solving abilities
  • Experience with CMMS systems
  • Ability to read electrical schematics and mechanical drawings
  • Ability to manage multiple priorities in a fast‑paced manufacturing environment

Success Measures

  • Equipment Uptime: 85% li>
  • PM Completion: 95%
  • Planned Maintenance: 70%
  • Emergency Work Orders: < 20%
  • Work Orders Completed On‑Time: 95%
  • Maintenance Costs and Overtime Within Budget
  • Zero Recordable Safety Incidents
Our Expectations
  • Our people are engaged and developing as part of a high‑performing Amcor team
  • Our customers grow and prosper from Amcor's quality, service, and innovation
  • Our investors benefit from Amcor's consistent growth and superior returns
  • The environment is better off because of Amcor's leadership and products
Equal Opportunity Employer / Minorities / Females / Disabled / Veterans / Sexual Orientation / Gender Identity

Amcor is…

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