Senior Design Engineer - Plastics

Senior Design Engineer - Plastics

Location: Schaumburg, Illinois

Department: Engineering

Salary: $100K - $130K

Work Arrangement: Hybrid (3 days on-site, 2 days remote)

We are seeking a highly skilled Senior Design Engineer specializing in Plastic Design to lead innovative projects from inception through to market launch. This role demands a strong ability to manage complex design and prototyping processes, delivering top-tier enclosure solutions that enhance customer value. You will be responsible for overseeing multiple projects, collaborating closely with cross-functional teams, and ensuring that all designs meet rigorous performance criteria.

• Steer projects from initial concept through to successful launch.
• Offer expert technical support in the design and processing of plastic components.
• Prepare detailed design packages and manage their release.
• Develop and analyze product design data to ensure compliance with established criteria and cost-effective practices.
• Upgrade and maintain existing product lines.
• Formulate test plans and manage third-party certifications.
• Lead the design, development, and testing of prototypes for new product innovations and create precise product specifications.
• Create and maintain comprehensive project development plans and execute Engineering Change Notices (ECNs).
• Collaborate with cross-functional teams to design, develop, and refine products.
• Generate and release full bills of material for manufacturing processes.
• Identify product non-conformances, determine root causes, and implement effective solutions.
• Contribute to additional duties as required.

• Exceptional verbal and written communication skills.
• Proven ability to prioritize tasks and meet strict deadlines.
• Strong analytical, organizational, and problem-solving skills.
• Excellent listening, negotiation, and presentation abilities.
• Detail-oriented with a commitment to accuracy.
• Capable of working independently while thriving in a team environment.
• Competent in identifying issues, proposing solutions, and escalating when necessary.

• Bachelor's degree in Mechanical Engineering is required; a Master’s degree is preferred.
• Minimum of 10 years of experience in plastics, specifically injection and structural foam molding.
• At least 5 years of experience with CREO/Windchill preferred; experience with other 3D CAD systems considered.
• FEA experience with CREO Simulate or Ansys is desirable.
• Familiarity with industry standards such as Telcordia Specification, TIA, SCTE, FOA, etc., and related testing.
• Understanding of Product Life Cycle Management, RCA, and 3D printing is required.
• Knowledge of tooling design and review with third-party tool designers is necessary.
• Experience in FRP Composite design and manufacturing is advantageous.
• Fiber optics experience, including patch panel and splice trays, is desired.
• Proficiency with MS Project, Visio, and Microsoft Office suite (Word, Excel, PowerPoint).

Must frequently lift and/or move up to 15 pounds. Reasonable accommodation is available for individuals with disabilities to perform essential functions.

Primarily office-based with occasional requirements to work in lab or manufacturing environments, adhering to appropriate safety protocols.

Interested candidates are encouraged to submit their resumes for consideration.