Applications Engineer, Machine Tool Lead

Position: Applications Engineer, Large Machine Tool Lead
Company Description For over 50 years, DN Solutions has built machine tools that shape the world around us, including the cars we drive, the planes we fly, and the medical devices that save lives. We develop smart machines and customized solutions that advance these essential industries.

Are you looking to make a large impact in an evolving company?

We need your help. Apply to join our dynamic and global team that is modernizing the manufacturing industry

Job Description DN Solutions is seeking a highly experienced Applications Engineer to serve as the Large Machine Tool Lead at our Chicago Tech Center. This role will lead technical activities related to large machine platforms, including double column machines, boring mills, and large vertical and horizontal machining centers.

This is a hands-on leadership role focused on heavy-duty machining, process execution, complex customer applications, and high-value project support. The position emphasizes machine setup, prove-outs, demonstrations, and real-world machining expertise.

The role also supports technical coordination with headquarters as needed to ensure alignment on machine configurations, special options, and project requirements.

Job Responsibilities Act as technical lead and subject matter expert for:

Double Column Machines (Bridge Mills)
Boring Mills Large Vertical Machining Centers (VMCs)
Large Horizontal Machining Centers (HMCs)
Vertical Turning Centers and large platform systems

Lead machine setup, installations, prove-outs, and process execution for large and complex components

Develop and optimize machining processes for heavy cuts, large work envelopes, and challenging materials

Execute cutting demonstrations showcasing performance of large machine platforms

Support pre-sale engineering activities, including:

Machine selection

Application feasibility reviews

Customer process evaluations

Configuration recommendations

Provide hands-on technical support to key customers, distributors, and internal teams

Support project delivery, including coordination of special machine options and order requirements

Mentor Applications Engineers on large machine setup, work holding, tooling strategy, and troubleshooting

Collaborate closely with Sales and leadership on strategic large equipment opportunities

Support technical communication with headquarters to ensure alignment on specifications, processes, and project requirements

Train customers and internal teams on machine operation, controls, and best practices

Support open houses, trade shows, and customer events

Travel extensively for installations, demonstrations, and project support (up to 90%)Job Requirements Associate’s or Bachelor’s degree in Machine Tool Technology, Mechanical Engineering, or equivalent hands-on experience
10+ years of CNC machining experience, with strong focus on large machine tools

Proven experience with:

Double column machines

Boring mills

Large VMC/HMC platforms

Strong background in machine setup, rigging awareness, part alignment, and process validation

Experience with Fanuc and/or Siemens controls

Working knowledge of G-code programming

Demonstrated leadership or mentoring experience

Strong troubleshooting skills in heavy machining environments

Experience in Aerospace, Energy, Heavy Equipment, Government, or similar industries preferred

Ability to work across teams and collaborate in a global environment

Company Benefits We offer competitive pay based on experience.
401(k)
Health, Vision, and Dental Insurance Life Insurance and Short-Term Disability Paid Time-Off including vacation, sick time, and Holidays.

Employee Referral Program Our success is driven by our team of talented, dedicated individuals working closely together to meet or exceed customer expectations. Take the next step in your career and become part of our fast-growing company.

DN Solutions America is an equal-opportunity employer. Qualified applicants will be considered without regard to age, race, creed, color, national origin, ancestry, marital status, affectional or sexual orientation, gender identity or expression, disability, nationality, sex, religion, or veteran status.
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